Mailing List lml@lancaironline.net Message #47552
From: George Braly <gwbraly@gami.com>
Sender: <marv@lancaironline.net>
Subject: RE: [LML] FW: [LML] Re: Sparking plugs
Date: Tue, 03 Jun 2008 19:32:00 -0400
To: <lml@lancaironline.net>
Fred,
 
 

 >> This forum is best when it is useful and helpful.  While there have been many helpful contributions to this thread, the one above is not one of them.   <<

 

Sorry I didn't  meet your expectations.  I will try to do better.

 

I ask George: qualitatively is this about right?  If not, help us understand what the real envelope looks like, or let us know if this is a faulty concept.

 

 

The envelope is useful.  However,  as you point out:

 

>>  Note that a given envelope is also defined by the octane rating of the fuel, RPM, ignition timing, and spark plug heat range ...<<

 

And I would add to that,  INDUCTION AIR TEMPERATURE.   That one is OFTEN badly overlooked and it is a major driver WRT detonation. 

 

 >>  Hot plugs will lead to detonation at richer mixtures or lower manifold pressure or cooler cylinder head temperatures.   <<

 

Well... not really.  Hot plugs are almost exclusively a pre-ignition issue, not a detoantion issue.   But then pre-ignition is a much uglier thing than detoantion.

 

 

 

 >> Certified aircraft have to operate within a broadly defined envelope because the regulators say it must be so. 

 

However, careful operators don’t go out to the corners of the envelope.  They run cooler, or richer (or leaner) or with lower manifold pressure, and with ignition timing and such within well defined limits while using the right fuel.     <<

 

The problem is that I have NEVER seen an experimental aircraft that had properly defined that "smaller envelope" with appropriate markings and limitations on the instrument panel.  

 

 

 >> Those that push MAP, mixture, and temperature outside the smaller envelope created by hotter plugs or improper timing end up with broken engines.   <<

 

But WHERE are the boundaries of that envelope  ???

 

 

 >> So while Randy may see trouble with broken engine parts and attribute them to the automotive spark plugs, I suggest it may be more accurate to say that it is likely that a particular engine was operated out of its safe operating envelope and could not handle it.  This envelope may well be smaller if one uses automotive spark plugs.  I don’t know. <<

 

And, with all effort at trying to say this in a low key manner - -  not only do you not know - - but I don't know.  And if I don't know,  I am rather certain that very few of the folks operating their experimental aircraft engines know the answer - - and thus they continue to operate with the "hope"  (not a method)  that they will be  "OK".   

 

 

 >> And I suggest that Grayhawk and others who have experienced no difficulty with automotive spark plugs have enjoyed no problems because their practices keep them well within their operating envelope all the time, even if they do not know what the limits of the envelope may be.  And it may well be smaller than with aircraft spark plugs.

 

George, does this sound reasonable?  <<

 

It is reasonable only in the context of two further constraints:   - - the owners really do want to be "experimental test pilots"  and they are comfortable with hoping that they have fully explored the relevant envelope.

 

 

 >> Full disclosure: I am keenly interested to learn more, particularly since I am running an IO-550 with 10:1 pistons, one mag, and one electronic ignition with automotive spark plugs in the top plug holes.   Why?  Because Down Under avgas is US$6.30 a gallon, so 55-60% power LOP is a way of life.  I like CHT’s below 320F in the climb, and frequently see under 300F LOP.  That is how I try to stay inside my envelope.  If there is a better way, I would like to learn about it. <<

 

Two questions:

 

1) What benefit to you think you get from the 10:1 CR ?   

 

2) Have you marked your CHT with a redline at some number below 460 d F?  

 

 

Regards,  George

 

Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster