Mailing List flyrotary@lancaironline.net Message #57738
From: Steve Thomas <glasair2@me.com>
Subject: Re: [FlyRotary] OMP Plumbing
Date: Mon, 09 Apr 2012 13:00:20 -0700
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Speaking of the Ethanol vs. other additives discussion, I have some information.  This is certainly not conclusive, but an anecdotal data point.  I built a Glasair.  The Glasair construction uses a vinyl-ester resin system, specifically a Derakane formulation that is listed on their website as being resistant to gasohol up to a 10% ethanol concentration.  However, I ran some tests on some witness samples of the original kit material supplied from the factory as well as from my own layups.  I tested witness samples in a gasohol formulation from my local gas station, which was 4.5% ethanol.  I also tested samples in a jar with Jack Daniels (I know, what a waste!)  The samples developed a coating on the bare, cured fiberglass surface that was white, sticky, and scraped off easily with a popsicle stick.  This sticky substance showed up on both the gasohol and jack samples.  Then I scraped off as much of the sticky goo as I could and put the samples in a fresh solution of both varieties.  After that initial surface contamination was cleaned, no more showed up.  Clearly, ethanol was a culprit.  Whether or not it is the only culprit, I cannot say.  Also, there was something about the original surface of the cured resin that was different from the underlying cured resin.  The thickness of the residue was very small.  If you are going to use the OMP (which I do) beware of ethanol.  The epoxy resin that folks have used is considerably different, as I understand the reports, with some of them completely dissolving in the presence of ethanol.  But, I'll leave that up to those folks to describe.  My bottom line - if you have a glass fuel tank, never, never, never use a gas formulation that has any ethanol at all.  Ever!  Thanks to our wiser-than-everyone government bureaucrats for screwing up everything around here.  And if the situation ever develops where ethanol is added to avgas, we're screwed.  Best Regards,

Steve Thomas

_______________________________________________________





On Apr 9, 2012, at 11:56 AM, Mark Steitle wrote:

Tracy,

Yes, I had heard about that too.  Something to think about for
everyone running mogas.  Leave it to the beaurocrats to really foul
things up.

I may end up getting  another fuel trailer, pump 100LL into the
trailer, drive around to mix up the oil, then pump it into the a/c.

Another option I was thinking was that it may be possible to utilize
the capacitive fuel probes as a way to circulate the fuel in the tanks
in order to mix up the oil.  The probes run all the way from the inner
most bulkhead to the outer fuel bay.  But if I'm not careful, that may
result in a big explosion!  I think I prefer the OMP option best.

Mark


On 4/9/12, Tracy <rwstracy@gmail.com> wrote:
I understand why that would motivate you to go OMP Mark!

Not that I know the bottom line truth to the auto fuel/ fiberglass
nightmares that have struck so many builders lately but the latest theory I
heard is that it is not the Ethanol that is eating the tanks but the much
advertised fuel injector / valve cleaner additives that many oil companies
are putting in the gasoline.   Who knows?

Tracy
Sent from my iPad

On Apr 9, 2012, at 12:38 PM, Mark Steitle <msteitle@gmail.com> wrote:

Tracy,

OK, here's the rest of the story...

I have come to believe the Lancair wing fuel tank design may have been
partly responsible for the damage to my apex seals.  Lancair uses a
wet wing and there are ribs forming 4 separate fuel bays per wing.
The ribs have "mouse holes" to allow fuel to pass from section to
section.  Years ago, when I used to run mogas, I used a fuel trailer
and would add 2-stroke when filling.  It would be well mixed by the
time I pumped it into my a/c tanks.  I was forced to switch to 100LL
when the beaurocrats started blending ethanol in all auto fuels
(ethanol is non-compatible with the Jeffco adhesives).  I now have to
fuel at the airport(s), so the process is to pour the 2-stroke into
the wing as I pump the fuel.  This isn't easy to do and I seldom
finish pouring the oil at the same time the tank is reaching full.
Pouring oil while fueling surely helped, but in retrospect I suspect
it still didn't mix thoroughly due to the ribs in the tanks.  I can't
figure a way to get the fuel thoroughly mixed, so I decided to switch
over to the OMP system.

Maybe the answer is to do both.  I can run the OMP (with 3-lines) and
also add some additional 2-stroke (1/2 oz./gallon) to the wing tanks.
Not perfect, but much better than the alternative.

Mark


On 4/9/12, Tracy <rwstracy@gmail.com> wrote:
Hope I didn't give the impression I was an expert on the Mazda oil
injection
system.   I only remember where the 4 lines went on the 13B from
disassembling so many of them.   Only 2 of the ports (secondaries I
believe)
got the oil lines so only 4 needed.    Don't think I've ever seen a 20B
OMP
setup  (my 20B engine was built from new parts).   I can't imagine why
there
are 4 lines on a 20B setup.   I think there are only 2 lines used on 3rd
gen
13Bs.  Only the rotor housings are fed, not the manifold.   Since the 20B
is
essentially a 3rd gen engine,  I would have thought it would have a
similar
setup with 3 lines (one to each rotor housing).

I'm still of the opinion that you can't do better (from a functional
standpoint) than premixing the oil so I've never played with the
injection.
It just isn't practical for most people in car use.   That's why 95%+ of
OMP
adapters are purchased by car guys.

Tracy

PS:   I thought I sent that updated EC2 installation guide to you before
I
left home (I'm in Colorado until early May)   The main difference from
last
one you have is that Both A & B are programmed when running on A
controller.
When using B, only B is affected by programming changes.

Sent from my iPad

On Apr 9, 2012, at 10:12 AM, Mark Steitle <msteitle@gmail.com> wrote:

Tracy,

How should I plumb the 4 lines for the 3-rotor.  From your
explanation, it seems it should have 6 lines (2 per rotor)?  Even the
20b OMP only has 4-ports. Should I split the 4th line into three
separate lines?  Do you know of anyplace where I could read about how
OMPs are connected from the factory?

Thanks,
Mark

P.S.  Were you going to email me a copy of the updated EC-2 manual?


On 4/9/12, Tracy <rwstracy@gmail.com> wrote:
Two into the rotor housings, two into the intake manifold just upstream
of
the ports in the block.

Tracy

Sent from my iPad

On Apr 9, 2012, at 5:42 AM, Mark Steitle <msteitle@gmail.com> wrote:

Steve, that's why I'm asking the experts on this.  I'm still trying to
figure this out.  The older 13b OMP has 4 ports.  So did the 20B OMP,
with
only three lines.  I was planning on not using the 4th port.  Where
does
the 4th line go to on the 13b setup?

Mark

On Sun, Apr 8, 2012 at 8:29 PM, Steven W. Boese <SBoese@uwyo.edu>
wrote:
Mark,



Since the OMP 's I've seen are set up with 4 oil lines and intended
for
a
two rotor engine, how do you intend to adapt it to the three rotor
engine
in terms of amount of oil metered and how it is distributed?



Steve



From: Mark Steitle

Sent: Saturday, April 07, 2012 8:10 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] OMP Plumbing

Is anyone running an oil metering pump (OMP) that can help me figure
out
how the lines should be connected.  I'm planning on using the Mazda
banjo fittings to hook up to the OMP, but what do I do with the
check
valves.  Do you connect the check valves to a vacuum source or just
block them off?  Will the system work properly if I plug the check
valves?  I plan on locking the lever in the full open position.
Will
this work for a/c use?  I'll be using Richard Sohn's adapter with a
1
gallon reservoir filled with 2-stroke oil.

Mark S.









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