Mailing List flyrotary@lancaironline.net Message #8437
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Fiberglass Help!
Date: Sat, 22 May 2004 09:51:37 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ok, you fiberglass types.  I need some guidance. I can (and have) slapped resin on glass cloth and obtained a functional (if heavy) item.  However, I am about to start work on my new radiator ducts and I would like to do better.  My ducts will be approx. 4"x4" at the inlet and approx. 9"x10" at the core.  There might be as much as 1 psi pressure on the walls (if I should ever be so lucky to go that fast).
 
There a some semi compound curves at the corners of the duct as it slopes inward from the top and bottom from the core to the inlet. 
 
I need your recommendation about the weight and weave of the cloth.  I have previously used the cloth tape as it was easy to manage, but it required several layers and it is a bit heavy.  Like I said functional but not pretty nor light.
 
I would like your guidance on how best to apply the sheet to the mold. In the past, I basically wrap the foam mold in duct tape and the lay resin on it followed by raps of the cloth tape and more resine.  I am told that using sheet rather than the tape and first laying it out on aluminum foil to wet it and then cut it in sizes say to fit a side of the 4 side foam mold with a bit for overlap with the adjacent sides was one way to go.
 
Any suggestions would be appreciated.
 
Ed
 
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC
Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster