Mailing List flyrotary@lancaironline.net Message #51247
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: RE: [FlyRotary] Turbo Velocity progress
Date: Mon, 17 May 2010 08:12:22 -0400
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>

Hi Chris,

 

Don’t you just hate it when you’ve only yourself to blame? {:>).  Other than the dinged radiator, it appears you are getting things sorted out, Chris.  A tough, long process it can be as you can certainly attest to.

You are clearly getting very close to that first flight.  Take your time, no hurry (says I {:>)).  Looking forward to more reports.

 

Ed

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Chris Barber
Sent: Sunday, May 16, 2010 3:23 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Turbo Velocity progress

 

I got my turbo manifold welded up (thanks to a friend on the field), turbo and waste gate installed and this last week I got the intercooler, BOV and piping all plumbed together.

 

I also removed a big ol' fan that I think was restricting radiator air flow that was located on the "in" side of the radiator and replaced it with two smaller fans located on the "out" side to pull air through the radiator.

 

I pushed the plane out of the hangar, chocked her up, advanced the mixture to full right, gave it four spurts of prime and she cranked right up, dialed the mixture to twelve o'clock and it ran pretty darn smooth.  WOW, is it QUIETER!!!!  REALLY really Quieter.  Straight pipes out of the rotary was having the military jet jockey's coming by to see what the noise was <g>

 

All looked good...well, since the building Gawds like to have fun at my expense after running for a few minutes I noticed a nice stream of coolant shooting up into the air.  Sigh.  I must have ding the radiator when I pulled out the old fan. 

 

Anyway, I did shut down and just to see what would happen, I started it up and shut down a few times.  It started fine each time (this had been a problem in the past).  No more primer needed and the mixture was just past twelve o'clock. The leak was not a real factor for these short runs.  

 

Here is a link to it running at idle.  Note no leak since the pressure had not risen yet.  Please forgive the artifacts of the prop as this was taken on my phone.  I am not as close to the prop as the artifacts make it appear.  I will try to remember to take my camera out once the new radiator is installed and get some shots of the install and plumbing and better running shots.

 

 

I did apply some power twice and got it up to 39 MP at just over 6000 rpm for several seconds.  I was not able to test much due to the leak.  I pushed her back in to the hangar and removed the bad radiator.  I could have messed with getting the leak fixed, but the reality is the PITA factor would have bugged me (find a shop, perhaps have to find another shop<g>, have them repair and test, charge me, maybe got it right, maybe not....etc) so I just ordered a new one for $250 from Summit.  It should be here in a few days and delivered to my door.

 

I occupied myself the rest of the evening doing some clean up work that was much easier with the radiator removed.  I also made a support bracket to help support the turbo so all the weight is not on the turbo/exhaust manifold.

 

Even though I am annoyed at the radiator leak (can't blame anyone but myself), it was a great two days of progress overall.  It was great to hear the plane run so much quieter and to have it start and RESTART all but effortlessly. 

 

Also, I got my Dynon Skyview mostly installed.  The AHARS is a combination of the magnometer and the pressure sensors so you have to mount the unit in a magnetically neutral area AND run pressure lines to the unit. So, finding a good location in a canard is posing a challenge.  The Dynon looks really kewl though.

 

I am waiting for a buddy of mine to finish some of the more complex wiring tying my King 125's, Transponder, audio panel and intercom.  It is his line of work and allows him a break from his RV-7 with a Soob build <g>

 

Anyway, so it goes.

 

All the best,

 

Chris Barber

Houston, GSOT

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