Mailing List flyrotary@lancaironline.net Message #45117
From: George Lendich <lendich@optusnet.com.au>
Subject: Re: [FlyRotary] Re: Induction System; was: renesis intake possibility
Date: Mon, 9 Feb 2009 08:41:25 +1000
To: Rotary motors in aircraft <flyrotary@lancaironline.net>

Tracy,
Not a bad option at all, more like having 2 x 2" TB given the sq area of each but, better velocity than the 2".
George ( down under)
----- Original Message -----
Sent: Monday, February 09, 2009 3:24 AM
Subject: [FlyRotary] Re: Induction System; was: renesis intake possibility

As much as I like clean, straight,  individual runners, 4 of those big TBs are probably overkill.  Two would probably work fine at the rpms we run. 

   They were at the small end of the scale but I originally use three 34mm sidedraft carbs on a 13B.  It made an estimated 160 HP at around 6250 RPM.  The center carb fed both rotors at the center housing which is not a good setup.  It was just easy to fabricate at the time.

Tracy  

On Sun, Feb 8, 2009 at 11:37 AM, Bryan Winberry <bryanwinberry@bellsouth.net> wrote:
Al,
Thanks for the info.  I really appreciate you and all the others that took the time to weigh in.
This a great forum!
 
Looks like this TB might be too much with all 4 (maybe not), but if necessary, could be halved and most likely be sufficient.
 
Bryan
 

--- On Sun, 2/8/09, Al Gietzen <ALVentures@cox.net> wrote:
From: Al Gietzen <ALVentures@cox.net>
Subject: [FlyRotary] Induction System; was: renesis intake possibility

To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Date: Sunday, February 8, 2009, 10:20 AM


 

Al,

How is your set up different than the one Ed A. had that didn't work too well?  It was also

one throttle split into two runners.

Bryan

I can't really answer that question as I don't know the details of Ed's design, and there may be differences that neither of us understands.

My induction system is shown in the attached photo. A ram scoop feeds (through a screen filter) an air box  that I made from fiberglass. It provides smooth transition (in lieu of air horns) to the TB which has 44 mm barrels. Then divides through a custom short manifold to the rotors. On set of injectors in the TB, the other stock injectors in the side housings. I run the injectors in the TB as 'primary' because they give me smoother low end operation.

George – I don't recall don't any detailed analysis in choosing the TB diameter.  I did look at the air velocity, and discussed with Paul Yaw and David Akins; and made a 'best guess' for good breathing, and good throttle response coming off low end.

A lot of discussion is made of tuned induction and exhaust, however; my primary consideration was simplicity and compact installation for both. The system gives me easy start both hot and cold; and dyno tests show very flat torque response from about 2500 rpm all the way to 7000, with the corresponding nearly linear rise in HP to 300 hp at 7000 rpm. Just started to see signs of a break in the power curve at 7000 – which is as far up as we tested. This engine has the 9.0 : 1 compression turbo rotors.

It is likely that longer runners, higher compression rotors, tuned exhaust could get some more horses, but I have all I need for the application.  If you look at reinforcement of intakes pulses on a 3-rotor, it turns out that the 12-13" that I have from port to air box is a good distance at 5500 to 6000 rpm. I made no effort to design the air box to direct these pulses, so whether I get any help from that is open to debate.

So that's about all I know.  I'm happy it worked well on the first try.  Good luck on your Renesis.

BTW; the intake manifold is 6061-T6 aluminum, weighs only about 2 lbs. It was a serious challenge to fabricate.  Fortunately, on the third try, I found a very skilled machinist/welder who got it port-matched at both flanges, and got the thing welded up.  I then took it to a heat treatment shop, and had it heat-treated back to T-6 condition.

Al G



--- On Sat,
2/7/09, Al Gietzen <ALVentures@cox.net> wrote:

From: Al Gietzen <ALVentures@cox.net>
Subject: [FlyRotary] Re: renesis intake possibility
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Date:
Saturday, February 7, 2009, 3:04 PM

Bryan;

I use a 3-barrel TWM TB on my 20B with 44mm barrels.  One barrel (which divides into the 2 runners) for each rotor. It seem to work quite well.  As Ed mentioned, and supported by Paul Yawʼs work, high velocity in the barrel is a good thing. Maybe you could cut the thing in half and use 2 barrels? I use the injector port in the TB for MSD (Rochester) injectors, and use the stock primary in the housings.

Al

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Bryan Winberry
Sent:
Saturday, February 07, 2009 5:57 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] renesis intake possibility

Hello all,

I have a chance to purchase a TWM throttle body(see attch pic) at a very low price.  I have a couple questions for the group.

 

The inlets are 42mm (appx 1.65 in.).  Is this too big to the point that they would be incompatible with the injectors?  I plan on using 1-1/8 and1-1/4 in runners.

 

Also, the bosses are sized for Bosch, Rochestor, or Lucas injectors.  Does this necessarily eliminate my using the stock Renesis injectors?

 

This setup also would allow the use of a lightweight airbox  thus simplifying the intake system from a manufacturing standpoint.

 

Thanks in advance,

Bryan

RV7, Renesis,RD-1C,EC3,EM3 (in the pipeline I hear)

 

 

 

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