Mailing List flyrotary@lancaironline.net Message #41415
From: Bobby J. Hughes <bhughes@qnsi.net>
Subject: RE: [FlyRotary] Re: 20B rotors / Renesis sensor wiring change
Date: Wed, 6 Feb 2008 12:30:40 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
 
Mark, Tracy,
 
Remember we put a 22K ohm resister and zener in the CAS circuit to drop the voltage and allow for higher rpms. My notes say 8.1V peak to peak at 6300 rpms with this arrangement. The higher the resister value the higher the rpms you could run.  If I remember correctly changing the CAS bracket to aluminum (possibly changed gap ) allow you to go to 7500 rpm+. We never did look at the signal after you changed the CAS bracket.
 
Bobby


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Tracy Crook
Sent: Wednesday, February 06, 2008 7:19 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: 20B rotors / Renesis sensor wiring change

Your's must be spot on Mark.  I finally got mine well centered and it worked fine but it was a pain to get it there.  Took me an hour and several tries before I got it close enough to run at WOT.
 
  While this does work, I'm not happy with how touchy this Renesis sensor and trigger wheel is when used with the EC2.  The EC2 was designed for the RX-7 sensor since that was what was available at the time.  I think a change is needed for the RX-8 sensor in order to be Plug n' Play like I want it to be.

My first experiment in that direction was to put a simple voltage clamp across the sensor (in addition to the 1000 ohm resistor I mentioned before) and this seemed to work well.  I'm still testing this to make sure it covers all the bases.
 
Now that I can run consistently at full throttle, 20B testing continues.  Since the wings (and fuel tanks) are not on the RV-8 yet, I'm feeding the engine from a small gas can.    It is amazing how fast a 20B at maximum power will empty a 2 1/2 gallon can! 
 
Tracy
On Feb 5, 2008 2:27 PM, Mark Steitle <msteitle@gmail.com> wrote:
Tracy,
 
I had wondered if a slight off-center of the trigger wheel could cause problems.  So, I tried my best to get it dead on.  To answer your question, I left the trigger wheel alone and just changed the sensor mount.  I'll check the runout again just to be sure it is within spec.  Since I can see up to 7500 rpm on initial takeoff run, I doubt that the trigger wheel is off center by any significant amount. 
 
Mark   
(Locally I'm known as the flying chainsaw.)
 
On 2/5/08, Tracy Crook <tracy@rotaryaviation.com> wrote:
OK Mark.  Also take note of my last message on centering the trigger wheel.  Nearly drove me nuts figuring that one out last week.  Yours must have centered up OK when you installing it.  BTW, did you happen to remove and re-install the trigger wheel when you changed CAS mounts?   That could have accounted for the different results.
 
Tracy 

 
On Feb 4, 2008 8:12 AM, Mark Steitle <msteitle@gmail.com> wrote:
Tracy,
I'm reluctant to change anything now that its running like it should.  My engine always starts right up with very little priming.  Since I still have the 4130 bracket, I may reinstall it along with the 1k ohm resistor and see how it runs.  I'll let you know if it helps or hurts. 
 
Mark

 
On 2/3/08, Tracy Crook <tracy@rotaryaviation.com> wrote:
I did the 9.7 CR rotors in mine but have never done a front to back comparison with the stock 9.0s.  It does run strong with the 9.7s though!
 
BTW, all builders using the Renesis Crank sensors take note:
 
I had a lot of trouble starting my 20B with Renesis CAS installed.  Just yesterday I found out why.  The Renesis CAS is a much higher impedance sensor than the RX-7 CAS and this makes it much more sensitive to noise pickup, especially when the starter is running.  It needs a load resistor across it to avoid this problem.  Install a 1000 ohm (1/4  or 1/2 watt is fine)  across the leads of the sensor either at the sensor or near the EC2. 
 
After installing one on mine it went from very difficult to instant starting. 
 
I'm not sure why I have not seen this problem on my RV-4 with Renesis engine but one other Renesis user has seen the problem and the resistor fixed it immediately.
 
Mark S., you should definitely do this on your 20B / Renesis setup as well.  I am starting to suspect that this is why your earlier steel mount (for CAS) did not work.  A very small difference in how the CAS is mounted affects the noise characteristics a lot.  Either mount would probably have worked fine with the resistor installed.  
 
Future EC2s for Renesis engines will have this installed internally.
 
Tracy
 
 


 
On Feb 3, 2008 4:44 PM, bob.kaufmann <bob.kaufmann@cox.net> wrote:
Gang

I have a 20B that I have taken the turbos off and will be using it in an
aircraft, a RV-10.  A friend of mine said that I should use the 9.7
compression rotors instead of the turbo rotors.  What say you all?

I have pulled the engine off to powder coat the engine mount and if I'm
going to switch rotors, now is the time before I hang the engine again.  I
have the flat plate on milling machine so I could make plates for the 20B if
people wanted.  I think I would be competitive.  I would like to do them in
groups of ten if people are interested.

Bob K
Finished except all the parts aren't together yet.


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