Mailing List flyrotary@lancaironline.net Message #38990
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] electric fans
Date: Wed, 8 Aug 2007 10:03:03 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Humm,
 
Rusty, I think a fan might be useful for ground operations, but once airborne, my calculations indicate it would likely hinder airflow more than help it.
 
Here's the rationale.
 
  Normally, duct design calls for slowing duct air velocity down to 0.1 cruise speed or 0.3 Climb speed (Horner).   So if your cruise climb is 120 MPH IAS then the air flow in the duct should (ideally) be around 0.3 * 120 = 36 MPH.  That is 36 MPH or 52.8 feet/sec. 
With a core with a face area of say 200 sq inch.  That would give 52.8 * 200/144 = 73 cubic feet/sec  or  73*60 = 4400 CFM of air flow through the core.  I personally doubt a fan would do anything more than hinder that much air flow.   If you are not getting that much air flow, then I believe attention to the ducting would be more productive than adding a fan.  But, that is just my  opinion based on back of envelope calculations. 
 
Again, for ground and taxi operations, I agree, a Fan would undoubtedly help, but I don't believe it would help once airborne.
 
FWIW
 
Ed
 
----- Original Message -----
Sent: Wednesday, August 08, 2007 9:16 AM
Subject: [FlyRotary] electric fans

Greetings,
 
I've only been skimming through the cooling posts, but I haven't seen much talk of electric fans.  I was thinking about this during my drive time yesterday, and it seems to me that we have exactly the same need for an electric fan as a car does. 
 
- Packaging limits size and location of radiators.
- Ducting optimized for normal cruise speed, fan compensates at low speeds.  
 
It would seem to me that the best situation would be to optimized your inlet and ducting for normal cruise flight, then use a fan during climb.  The drawbacks would be weight, drag, and perhaps bearing life on the fan, but the positives could make up for these I think.  
 
From what I've read, it's common to use a switch to tie the motor leads together, which keeps the motor from completely freewheeling when unpowered in cruise.   It would seem that you can reduce the drag and bearing problems that way.  I would also think a clever guy could provide a switch mode that allows you to generate alternate electricity from the freewheeling fan.  
 
Just something old to think about again. 
 
Rusty
  
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