Mailing List flyrotary@lancaironline.net Message #37555
From: Bob White <rlwhite@comcast.net>
Subject: Re: [FlyRotary] Re: Injector disable swtich orientation was [FlyRotary] Re: It is ALIVE!!! First Start in Houston
Date: Fri, 1 Jun 2007 14:48:25 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Now that is interesting.  The plugs have a little over 10 hours on them
but I'm running 100LL and may not have had the mixture set very well
for part of that time.  I didn't know turning off a set of injectors
would help SAG.  It could be that if I had disabled the secondaries
instead, that would have helped too.  I will look for any evidence of a
ground problem in the EFI cable too but I think it was in pretty good
shape.

If it was SAG, I would have been in deep trouble if it had happened
just after liftoff. (Actually true no mater what the cause.)  That's
another thing too, I wasn't running at full power at the time and my
understanding is that SAG is worse at WOT.

Bob W.


On Fri, 1 Jun 2007 16:17:42 -0400
"Ed Anderson" <eanderson@carolina.rr.com> wrote:

If it bogged down, Bob.  That implies to me that it was getting too much fuel.  An injector could stick open because of a short to its grounding wire.  If it did then removing power from the injector by turning off the injector  switch would cause it to close again.  The only other thing I can think would be spark plug SAG which will cause the engine to lose rpm and EGT on the affected rotor to drop.  I have been able to temporarily get rid of the SAG by turning off one pair or the other for a moment.

Doubling the flow with the cold start will work Ok provided only 1/2 of your injectors are enabled.

Ed
----- Original Message ----- From: "Bob White" <rlwhite@comcast.net>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Friday, June 01, 2007 3:46 PM
Subject: [FlyRotary] Re: Injector disable swtich orientation was [FlyRotary] Re: It is ALIVE!!! First Start in Houston


> Hi Ed,
>
> I guess I has assumed the injector couldn't be stuck open because I
> would have been getting way too much gas to the engine and disabling it
> wouldn't have helped because it would still be stuck open.  Further
> flow thru the secondaries would be doubled because cold start was
> activated giving me extra gas.  I could probably have answered that
> question if I had taken a look at the EGT's and mixture.
>
> The engine ran normally with the primaries disabled but wouldn't make
> power with them enabled.  It didn't run rough, it just bogged down.
>
> Bob W.
>
> On Fri, 1 Jun 2007 15:10:33 -0400
> "Ed Anderson" <eanderson@carolina.rr.com> wrote:
>
>> Sorry, Mike, responded to the wrong question.  Regarding Bob' problem:
>>
>> IF you have one or more of your primary injectors stick  open (for >> whatever reason) then the extremely excessive fuel flow could drown your >> engine or at best make it operate abnormally.
>>
>> By switching off the primaries and leaving only the secondaries on - he >> temporarily removed whatever in the primary circuit was causing the >> problem - my guess is that it would be an injector sticking open.   But >> even if it was an injector sticking close and causing abnormal engine >> running due to too little fuel - by switching off the offending pair >> causes the EC2 to double the fuel flow of the remaining injector pair so >> you end up with the fuel needed to stay in the air.
>>
>>  It could have just as easily been the other way around, having to switch >> off the secondary injectors and fly home on the primary injector circuit.
>>
>> That is one of the advantages of having the injector "disable/enable" >> switch - you can use them to identify and remove the injector pair >> causing the problem - if that is indeed the problem.
>>
>>
>> Ed
>>
>>
>>   ----- Original Message ----- >>   From: Michael LaFleur
>>   To: Rotary motors in aircraft
>>   Sent: Friday, June 01, 2007 2:53 PM
>>   Subject: [FlyRotary] Re: Injector disable swtich orientation was >> [FlyRotary] Re: It is ALIVE!!! First Start in Houston
>>
>>
>>   Not Buly's problem, Bob's problem. The one at 8500 feet.
>>
>>   Why would his engine run only with the secondary injectors?
>>
>>   Mike LaFleur
>>
>>
>>   ----- Original Message ----
>>   From: Ed Anderson <eanderson@carolina.rr.com>
>>   To: Rotary motors in aircraft <flyrotary@lancaironline.net>
>>   Sent: Friday, June 1, 2007 9:19:58 AM
>>   Subject: [FlyRotary] Injector disable swtich orientation was >> [FlyRotary] Re: It is ALIVE!!! First Start in Houston
>>
>>
>>   Mike, I believe the "problem" was in the orientation of the injector >> disable switches in the panel.
>>
>>    Normally, as you know, the convention for switches  is "UP" is ON and >> "DOWN" is OFF.  However, in reading the schematic for wiring the >> switches, they were (in this case) installed so that "UP" was OFF and >> "DOWN" was ON (just backwards).
>>
>>   So with the switches in the UP position (believing that turned the >> power on to them) the engine would not start because in reality the >> injectors were actually turned off.  So a very simple solution (once the >> problem was recognized)  was to flip the switches DOWN (which in this >> case turned the power on).
>>
>>    The permanent solution is to rotate the switches to the conventional >> orientation where UP is truly ON.
>>
>>   Ed
>>
>>
>>
>>
>>   From: Michael LaFleur
>>     To: Rotary motors in aircraft
>>     Sent: Friday, June 01, 2007 8:21 AM
>>     Subject: [FlyRotary] Re: It is ALIVE!!! First Start in Houston
>>
>>
>>     What was the root cause of your problem? I'm thinking there's >> something seriously wrong when you have to disable a set of injectors to >> get back running again.
>>
>>     What was the long term fix to make sure this didn't happen again?
>>
>>     That's the great thing about a forum such as this is that we can all >> learn from each others incidents and make all our planes safer.
>>
>>     Mike LaFleur
>>
>>
>>     ----- Original Message ----
>>     From: Bob White <rlwhite@comcast.net>
>>     To: Rotary motors in aircraft <flyrotary@lancaironline.net>
>>     Sent: Thursday, May 31, 2007 12:05:56 PM
>>     Subject: [FlyRotary] Re: It is ALIVE!!! First Start in Houston
>>
>>
>>     Hi Mike,
>>
>>     On the rotary engine, it's extremely valuable.  I was happily flying
>>     along at 8500 ft. 10 miles from the airport when the engine suddenly
>>     lost power (Ground level here is about 6000 ft.)  I wasn't getting
>>     enough power to maintain altitude.  First I switched to the B
>>     controller, no help. While looking at which field I wanted to land >> in,
>>     I started looking for more things to try.  The next step I took was >> to
>>     disable the primary injectors.  The engine took off again and I
>>     continued the flight to land at the airport.  The injector disable
>>     switch saved me from an off airport landing.
>>
>>     Bob W.  (It wasn't a great landing!)
>>
>>
>>
>>     On Thu, 31 May 2007 08:35:43 -0700 (PDT)
>>     Michael LaFleur <mike.lafleur@sbcglobal.net> wrote:
>>
>>     > Is there a reason you need an injector disable switch?
>>     >
>>     > Just looks like another failure point and an increase in risk.
>>     >
>>     > Mike LaFleur
>>     >
>>     > ----- Original Message ----
>>     > From: Mark Steitle <msteitle@gmail.com>
>>     > To: Rotary motors in aircraft <flyrotary@lancaironline.net>
>>     > Sent: Thursday, May 31, 2007 8:19:39 AM
>>     > Subject: [FlyRotary] Re: It is ALIVE!!! First Start in Houston
>>     >
>>     > Dave,
>>     >
>>     >
>>     >
>>     > Congradulations on first start!!!  It is a real rush to hear your >> baby breathe its first breath.
>>     >
>>     >
>>     >
>>     > As for the "Disable" switches, Tracy and I had a discussion on this >> issue just a few weeks back.  He assured me that I wasn't the only one >> confused by the logic of the disable switches.  He now recommends that UP >> be ON (normal operation), and DOWN be DISABLE.  My little pea brain >> understands that.
>>     >
>>     >
>>     >
>>     >
>>     > Glad you figured it out so quickly.
>>     >
>>     >
>>     >
>>     > Mark S.
>>     >
>>     >
>>     >
>>     > On 5/30/07, David Staten <Dastaten@earthlink.net> wrote:
>>     > We are prolly gonna go with UP for ON and DOWN for OFF. That seems >> to be
>>     > the simplest for us southerners :)
>>     >
>>     >
>>     > Yea.. it was the injector power switches.
>>     >
>>     > Dave
>>     >
>>     > Bob White wrote:
>>     >
>>     > >Congratulations Dave and Chris.  Brings back memories of my first
>>     > >engine start.  Are the switches you had to turn over the injector
>>     >
>>     > >disable switches?  If that was my diagram, up is for _disable_ and >> down
>>     > >is for run!  As long as they work the way you want that's the way >> to
>>     > >wire them. :)
>>     > >
>>     > >Bob W.
>>     > >
>>     > >
>>     >
>>     > >On Wed, 30 May 2007 22:10:06 -0500
>>     > >"Christopher Barber" <CBarber@TexasAttorney.net> wrote:
>>     > >
>>     > >
>>     > >
>>     > >>Oh, and for those playing along, we did install the check valve >> properly <g>.  So far only a minor oil leak from a plug in the engine >> Dave thinks he may have just snugged in by hand and forgot to tell me to >> get back to and a small coolent leak on a temporay hose connection. >> Really, really small in both cases....almost non issues.  FWIW.
>>     >
>>     > >>
>>     > >>Thanks again for y'all's support and well wishes.
>>     > >>
>>     > >>All the best,
>>     > >>
>>     > >>Chris
>>     > >>Houston, Texas
>>     > >>Ellington Field (EFD)
>>     > >>
>>     >
>>     > >>  ----- Original Message -----
>>     > >>  From: Christopher Barber
>>     > >>  To: Rotary motors in aircraft
>>     > >>  Sent: Wednesday, May 30, 2007 9:54 PM
>>     > >>  Subject: [FlyRotary] It is ALIVE!!! First Start in Houston
>>     >
>>     > >>
>>     > >>
>>     > >>  It actually started.  We turned it off and it started again. >> WAHOOOOO.  But a mear wahoooo doesn't quite express the amazing feeling >> and sense of accomplisment of first engine start of the 2nd gen, turbo >> housing 13b.
>>     >
>>     > >>
>>     > >>  David and I rebuilt it about 1.5 years ago.  Dave did most the >> teardown, cleaning, measureing tolerance etc and we both rebuilt it >> following along Bruce T's video and the Haynes shop manual.  Dave final >> install on the CC engine mount and Tracy's PSRU.  I ran the wires, >> hoses...and the rest.  A true joint effort.
>>     >
>>     > >>
>>     > >>  We tried last night to no avail.  Turns out when I wired the >> injector switches based on a great diagram from the Flyrotary list, the >> illustration stated "top" and I installed that end up with the swithes >> being up when on.  However, when I was checking my wires this pm I >> noticed that power was coming through the switch when the switch was >> down.....doh!  So, I turned them over and rechecked the rest of my wires >> and grounds.
>>     >
>>     > >>
>>     > >>  In a damn optomistic gesture while in a pessimistic mood, my >> hangar mate, Richard Sessions (who is restoring a VariEZ) and my S/O, >> Jana and I pushed the tale of the Velocity out the hangar door (of course >> it started sprinkling <g>) (Dave was still at work).  We took basic >> security procedures, ie showing Jana how to use the fire estingusher.  I >> turned on the switches (including the now correclty mounted injector >> switches), turned on the primary fuel pump, hit the starter button and >> DAMN, it fired.........SCARED THE HELL out of us.......you should have >> seen my two Cairn Terriers (Winston and Madison) head for the hills >> (well, Houston has no hills, but y'all get the idea).  We kinda looked at >> each other in a mixed shock and amazement and checke that we didn't blow >> anything off.  We actually mixed fuel, air, compression and spark and got >> combustion.....who'ed of thunk it?
>>     >
>>     > >>
>>     > >>  We waited for the portable battery charger/starter to bring the >> battery back up and tried again. Switches up, Pumps on, press the starter >> button......damn, it  sputtered and started (after some cranking).  It >> started to rev really fast, or seeminly so, so I brought the throttle to >> closed, which didn't stop it, so I cut the fuel pump and it stopped. Go >> figure.
>>     >
>>     > >>
>>     > >>  Well, we did this a few more times, never running it too long >> since we do not yet have sensors on it yet. Also, Dave got off work and >> came by to join the fun.  Just the fact it actually ran was great.  Now >> that Tracy should be getting back into town, we should be able to order >> the correct sensors to replace the ones that were missplaced along the >> way.
>>     >
>>     > >>
>>     > >>  Not quite sure what to work on now.  Obviously we will want to >> smooth it out and get it to start easily.  It is currently running better >> on B than A.  I may have inavertanly changed someting on A while messing >> with it during start sessions (may need to reset A...donno yet).  I think >> I will now try to start to clean up the wiring so as to make it easier to >> manipulate the stuff in the cabin.  Righ now the panel is laying where >> the front seats should be.  So this may be a good starting point while >> waiting for sensors that will let me know I am not ruining my new engine.
>>     >
>>     > >>
>>     > >>  Y'all's support and words of wisdom, along with Tracy Crooks >> great products it what helped make this a reality.  Thanks for being >> there.   NOW THE REAL WORK (read that as fun) BEGINS.
>>     >
>>     > >>
>>     > >>  Dave will be posting a much more technical account >> soon....heck, I bet we both rushed home so we could annouce it to the >> world.
>>     > >>
>>     > >>  Thanks.
>>     > >>
>>     > >>  All the best,
>>     >
>>     > >>
>>     > >>  Chris
>>     > >>  Velocity N17010
>>     > >>  w/ a Rotary 13b...that actually runs.
>>     > >>
>>     > >>
>>     > >
>>     > >
>>     > >
>>     > >
>>     >
>>     >
>>     > --
>>     > Homepage:
>>     > http://www.flyrotary.com/
>>     > Archive and UnSub: >> http://mail.lancaironline.net:81/lists/flyrotary/List.html
>>     >
>>     >
>>     >
>>     >
>>     >
>>     >
>>     >
>>
>>
>>     -- >>     N93BD - Rotary Powered BD-4 - http://www.bob-white.com
>>     3.8 Hours Total Time and holding
>>     Cables for your rotary installation - >> http://www.roblinphoto.com/shop/
>>
>>     --
>>     Homepage:  http://www.flyrotary.com/
>>     Archive and UnSub: >> http://mail.lancaironline.net:81/lists/flyrotary/List.html
>>
>>
>>
>>
>>
>
>
> -- > N93BD - Rotary Powered BD-4 - http://www.bob-white.com
> 3.8 Hours Total Time and holding
> Cables for your rotary installation - http://www.roblinphoto.com/shop/
>
> --
> Homepage:  http://www.flyrotary.com/
> Archive and UnSub: > http://mail.lancaironline.net:81/lists/flyrotary/List.html --
Homepage:  http://www.flyrotary.com/
Archive and UnSub:   http://mail.lancaironline.net:81/lists/flyrotary/List.html


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