Mailing List flyrotary@lancaironline.net Message #37514
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: It is ALIVE!!! First Start in Houston
Date: Thu, 31 May 2007 12:22:52 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
No, Mike, you correct, you do not NEED the injector disable switches.  However, there are several reasons why you might want to consider installing them.
 
Should you ever have an injector  malfunction - say their  wire to the EC2 grounds on your firewall- in that case, the  injector (or both assuming both of their wires grounded) will go to full open and could possibly flood your engine - particularly if you are operating at lower rpms.  With a disable switch you could turn that pair off and fly on the other.
 
Even if an single injector stops functioning properly, the engine is affected - depending on what the injector malfunction is - the engine will likely not operating smoothly - so simply turn off the effected injector pair and fly home - without a sputtering or bucking engine.
 
You see your EGT start acting up - you could determine which set of injectors (primary or secondary) is causing the problem and from there  which particular injector of the pair (rotor 1 or rotor 2 assuming you have a separate EGT for each rotor) may be bad or acting up.
 
I had a malfunction one time where the cold start function was forced  on (nothing to do with the switches)  - with the cold start function engage and  both pairs of injector operating  the engine had way too much fuel (even when the mixture control was turned to minimum), but switching off one pair made it possible to get home with no problem.
 
You can also use them to shut your engine off immediately - even with fuel in the lines, if you turn off the disable switches, the injectors will immediately stop injecting fuel. 
 
But, you are right, they are a point of failure,however, I would not consider them a single point - unless you have the bad luck to have both of them go out at the same time, because so long as one is working, you can fly on one pair of injectors with no problem. 
 
Again, the choice is up to you, but they do have some benefits.
 
Ed
 
 
 
 
 
 
----- Original Message -----
Sent: Thursday, May 31, 2007 11:35 AM
Subject: [FlyRotary] Re: It is ALIVE!!! First Start in Houston

Is there a reason you need an injector disable switch?

Just looks like another failure point and an increase in risk.

Mike LaFleur

----- Original Message ----
From: Mark Steitle <msteitle@gmail.com>
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Sent: Thursday, May 31, 2007 8:19:39 AM
Subject: [FlyRotary] Re: It is ALIVE!!! First Start in Houston

Dave,
 
Congradulations on first start!!!  It is a real rush to hear your baby breathe its first breath. 
 
As for the "Disable" switches, Tracy and I had a discussion on this issue just a few weeks back.  He assured me that I wasn't the only one confused by the logic of the disable switches.  He now recommends that UP be ON (normal operation), and DOWN be DISABLE.  My little pea brain understands that.
 
Glad you figured it out so quickly.  
 
Mark S. 

 
On 5/30/07, David Staten <Dastaten@earthlink.net> wrote:
We are prolly gonna go with UP for ON and DOWN for OFF. That seems to be
the simplest for us southerners :)

Yea.. it was the injector power switches.

Dave

Bob White wrote:

>Congratulations Dave and Chris.  Brings back memories of my first
>engine start.  Are the switches you had to turn over the injector
>disable switches?  If that was my diagram, up is for _disable_ and down
>is for run!  As long as they work the way you want that's the way to
>wire them. :)
>
>Bob W.
>
>
>On Wed, 30 May 2007 22:10:06 -0500
>"Christopher Barber" <CBarber@TexasAttorney.net> wrote:
>
>
>
>>Oh, and for those playing along, we did install the check valve properly <g>.  So far only a minor oil leak from a plug in the engine Dave thinks he may have just snugged in by hand and forgot to tell me to get back to and a small coolent leak on a temporay hose connection.  Really, really small in both cases....almost non issues.  FWIW.
>>
>>Thanks again for y'all's support and well wishes.
>>
>>All the best,
>>
>>Chris
>>Houston, Texas
>>Ellington Field (EFD)
>>
>>  ----- Original Message -----
>>  From: Christopher Barber
>>  To: Rotary motors in aircraft
>>  Sent: Wednesday, May 30, 2007 9:54 PM
>>  Subject: [FlyRotary] It is ALIVE!!! First Start in Houston
>>
>>
>>  It actually started.  We turned it off and it started again.  WAHOOOOO.  But a mear wahoooo doesn't quite express the amazing feeling and sense of accomplisment of first engine start of the 2nd gen, turbo housing 13b.
>>
>>  David and I rebuilt it about 1.5 years ago.  Dave did most the teardown, cleaning, measureing tolerance etc and we both rebuilt it following along Bruce T's video and the Haynes shop manual.  Dave final install on the CC engine mount and Tracy's PSRU.  I ran the wires, hoses...and the rest.  A true joint effort.
>>
>>  We tried last night to no avail.  Turns out when I wired the injector switches based on a great diagram from the Flyrotary list, the illustration stated "top" and I installed that end up with the swithes being up when on.  However, when I was checking my wires this pm I noticed that power was coming through the switch when the switch was down.....doh!  So, I turned them over and rechecked the rest of my wires and grounds.
>>
>>  In a damn optomistic gesture while in a pessimistic mood, my hangar mate, Richard Sessions (who is restoring a VariEZ) and my S/O, Jana and I pushed the tale of the Velocity out the hangar door (of course it started sprinkling <g>) (Dave was still at work).  We took basic security procedures, ie showing Jana how to use the fire estingusher.  I turned on the switches (including the now correclty mounted injector switches), turned on the primary fuel pump, hit the starter button and DAMN, it fired.........SCARED THE HELL out of us.......you should have seen my two Cairn Terriers (Winston and Madison) head for the hills (well, Houston has no hills, but y'all get the idea).  We kinda looked at each other in a mixed shock and amazement and checke that we didn't blow anything off.  We actually mixed fuel, air, compression and spark and got combustion.....who'ed of thunk it?
>>
>>  We waited for the portable battery charger/starter to bring the battery back up and tried again. Switches up, Pumps on, press the starter button......damn, it  sputtered and started (after some cranking).  It started to rev really fast, or seeminly so, so I brought the throttle to closed, which didn't stop it, so I cut the fuel pump and it stopped. Go figure.
>>
>>  Well, we did this a few more times, never running it too long since we do not yet have sensors on it yet. Also, Dave got off work and came by to join the fun.  Just the fact it actually ran was great.  Now that Tracy should be getting back into town, we should be able to order the correct sensors to replace the ones that were missplaced along the way.
>>
>>  Not quite sure what to work on now.  Obviously we will want to smooth it out and get it to start easily.  It is currently running better on B than A.  I may have inavertanly changed someting on A while messing with it during start sessions (may need to reset A...donno yet).  I think I will now try to start to clean up the wiring so as to make it easier to manipulate the stuff in the cabin.  Righ now the panel is laying where the front seats should be.  So this may be a good starting point while waiting for sensors that will let me know I am not ruining my new engine.
>>
>>  Y'all's support and words of wisdom, along with Tracy Crooks great products it what helped make this a reality.  Thanks for being there.   NOW THE REAL WORK (read that as fun) BEGINS.
>>
>>  Dave will be posting a much more technical account soon....heck, I bet we both rushed home so we could annouce it to the world.
>>
>>  Thanks.
>>
>>  All the best,
>>
>>  Chris
>>  Velocity N17010
>>  w/ a Rotary 13b...that actually runs.
>>
>>
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