Mailing List flyrotary@lancaironline.net Message #30769
From: Barry Gardner <barrygardner@gmail.com>
Subject: Re: [FlyRotary] Re: installed cost of rotary
Date: Thu, 16 Mar 2006 11:59:45 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Rusty,
 
Bravo for this reply! Very complete answer.
 
I'd come to watch that 150 hour Lyclone install sometime and I'd bring the beer! I'll trust you that it could happen but don't know enough about it myself.
 
Excellent point about resale, which is one of the things I've wrestled with.
 
I think all of us rotary heads keep hoping to develop a standard installation package that won't take 1500 hours to do. I keep waiting for one of these other guys to do it and am particularly watching Bulent Aliev, John Slade, and Steve Brooks for tips. My plane's still in pieces so I've got some time.
 
Best of luck with that Lyclone and thanks for contributing your experience to our discussions.
 
Barry
 
 
----- Original Message -----
Sent: Thursday, March 16, 2006 11:41 AM
Subject: [FlyRotary] Re: installed cost of rotary

Rusty, John Dyke keeps telling us builders that a rotary installation
will cost more than a Lycoming.  You're the only person I know that has
written checks for both in such a short time, and recently.  So all
told, how would you compare the cost?  How about if you had to figure in
your time at shop rates?

Hi Ernest,

This is indeed a complicated question, and not something that can be answered universally.  Will a rotary cost more to install?  It can if you want it to (Powersport, Mistral), but for most, it will not cost more initially.   Not only are there multiple option that can change the cost of the package, but even "cost" itself means something different to everyone. 
 
One primary variable is resale.  If you had two identical RV-8's, except for the engine, the one with the new Lyclone would sell for about $90k, and the new rotary would sell for maybe $60-70k, and only to a very limited market.  Since I seem to go through projects pretty quickly, I have to consider this as part of the cost of the engine choice.  Others, Ed for example, are perfectly content to own one airplane forever, so it's not fair to count resale in his case.   Some plane have terrible resale anyway, so maybe the engine won't make that much difference.  Bottom line is that you have to look at the market for your particularly plane, and then decide if it even matters.
 
Another variable is whether you look at only the initial cost, or total cost of the time you own the plane.  How many people have gone through several engines before a new Lyclone would even need a top overhaul?  How much money have most folks spent reworking their installation, different props, redrives, cooling systems, intakes, etc.   I think you have to look at the overall ownership, not just installed cost.  
 
Barry brought up some valid points about extra costs for the Lyclones.  It ain't just the engine.  My RV-8 engine was $21,600 including shipping, customs, etc.  The FWF kit contains everything (and I DO mean everything) FWF except the mount, prop, and spinner.  In my case, this was about $4300, which included a new prop governor.  The Blended airfoil Hartzell is $5800.  That's a total of $31,700.   My best guess is that a new Renesis, with a CS prop would cost at least $20k, and that's only the first engine :-)  Your definition of "cost", and your spin on the calculations will determine whether this is a good value for you :-)
 
I do believe Barry overstated the difficulty of installing the Lycoming a bit though, particularly for something as refined as the Van's RV kits.  I would bet I can do the total engine install on the RV-8 in 150 hours.  A rotary would be at least 1500 hours.  I don't tend to count the cost of my time, but if I did, the rotary wouldn't look so hot :-) 
 
To answer the question directly, I would estimate that I spent somewhere between $15k to $20k on the RV-3 engine project.  I made Rich promise never to tell me what all the receipts add up to :-)   Overall, I probably lost about $10k on the whole RV-3 project.
 
To make a long answer even longer, I don't regret the RV-3 rotary project at all.  It was something I've wanted to do for as long as I've been building planes, and the idea wasn't going way on it's own.  Fortunately, I put a Lycoming in the original RV-8, so I made more than enough money when it sold to cover the loss on the RV-3.   Since RV-3's have such a low resale anyway, it was a pretty good choice for the experiment.  I was pretty tempted to put a rotary in the RV-8, but in the end, I think the Lyclone is a better choice "for me".   
 
A final note- the question was about money, NOT which engine is better.  If you feel the rotary is that much better than a Lycoming, then you can rationalize any cost you want.   Also note that "alternate engine" can be substituted for "rotary" for this entire message.  
 
Cheers,
Rusty (probably could have mounted my Lyclone in the time it took to type this <g>)    
 
 
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