Mailing List flyrotary@lancaironline.net Message #28077
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Ed's High Energy Brakes
Date: Fri, 2 Dec 2005 15:30:15 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Todd, As best I know, Van supplies the same rotor/wheel/brake kit on all his models and have since .. well, back before my kit purchase in 1992.  This is an independent upgrade offered as a kit by Cleveland brakes and sold by (at least) Aircraft Spruce for around $300 USD.  Since the rotor can be had for around $150, I couldn't see paying the $300
but then I found out the 1/8" shim cost $84.00 each which could have made the spruce kit look like a deal.  But for $168 USD I figured I could take 30 minutes or so to make two of them {:>).
 
 
When I had the older tires (forget the brand but they were provided with the kit), I could not lock them up although I did leave 300 ft of rubber from an aborted take off.  I now have the Michelins and had not been able to leave rubber from hard braking (don't know what that says but that was before the new rotor)  Now, I have not tried to leave rubber with the new rotor, but they do appear to maintain steady braking action even when heated - the old ones would fade at that point.    I suspect that if you have a tail dragger, it might be best to stay with Van's stock - as you don't want to end up on your nose.  But, with a training wheel up front, you can reallllllyyyyy get on the binders hard without worry.
 
The new high energy brakes get their 40% greater stopping power apparently from the thicker rotor dissipating the heat from the pads better and less warping and wobbling of the rotor plate under pressure.
 
ED
----- Original Message -----
Sent: Friday, December 02, 2005 3:15 PM
Subject: [FlyRotary] Ed's High Energy Brakes

Hi Ed;
    I'm curious about your brake upgrade. Is this an upgrade over Van's currently supplied brake kits, or is it an upgrade from an older supplied kit to the newer kits? Reason I ask is that with my previous brake/tire combination, I always had enough brake power to lock up the tires on pavement, so this was the limiting factor in stopping distance. But with the new Condor tires I don't seem to be able to brake hard enough to lock them up and stopping distance seems slightly improved (no actual measurements were taken). So I'm wondering if I could benefit from a brake upgrade.
    I also wonder if the Condors are just gripping better because the surface is new or if it had anything to do with the temps. While it was -15C, the runway was reported to be 80% bare & dry, so surface friction wasn't a problem.
    Last spring when I was at the Murphy Aircraft factory, I spied in their machine shop a stack of brake parts. I asked about them and it turns out that they make all their own based on the Cleveland brake design, improved in several ways. They were machined aluminium callipers rather than cast steel, so really looked good. They claimed that they would directly replace the Cleveland brakes that Van's sells.
    I'd like to improve on my stopping distance, to get it down to a couple hundred feet, however I think that it likely won't matter because the only way I can is on pavement where I always have plenty of space, but on short rough strips (like where I could build one at home) I think surface friction will be the limiting factor. Still curious though.
 
Todd     (trying to stop on a dime)

I now have my two new high energy brake rotors, new pads, new brake lines and the new fluid (also two new wheel pants {:>)).  I really like the feel and holding action of the new brake set up - it does seem to make it stop a bit quicker (same size brake pads) and there is no fade (like I would sometimes have at the end of a hard stop) even after repeated high speed stops.  Also the brakes just feel much firmer and I like the results.  I get no creep at WOT run up like could happen before.
 
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