Mailing List flyrotary@lancaironline.net Message #26438
From: Mark R Steitle <mark.steitle@austin.utexas.edu>
Subject: RE: [FlyRotary] Overvoltage control
Date: Thu, 8 Sep 2005 07:13:22 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>

John,

I have an ND alternator that I converted to external regulator.  I went with the OVM from Perihelion Design (www.periheliondesign.com).  Here is an explanation on how it handles over-voltage events.

 

Mark S.

 

Linear Over-Voltage Protector



An historic method of handling an over-voltage problem from a failed voltage regulator or alternator was to electronically drop a short circuit across the line with a big SCR. This technique was called “crowbar” since it was like short-circuiting bare wires with a crowbar. Dude...!

The old crowbar method was very reliable since it forced a fuse or breaker to blow, disconnecting the circuit. But then again it blew a fuse or breaker…and some think this is inelegant and introduces its own problems, such as Godzilla-like current surges and induced load dumps, even if it is kinda…well, Macho…!

OV protection is critical since an errant high voltage will not necessarily blow any current-activated circuit protection devices, while it can do extensive damage to your electronics.

But we make a tiny domino-size module that monitors the voltage on the main bus (or anyplace), lights a panel-mounted warning LED when the monitored voltage rises above 16.2V for more than 200 mS and politely opens (disconnects) the alternator field circuit or B+ contactor (or whatever). A user-supplied over-ride switch (wired to E-BUS+ or battery bus) will reconnect the circuit, and if held in will even keep the circuit on. A "Mom-Off-On" switch might be nice, too—if you really want complete control!

It can be mounted by double-sided tape or bonded to a small attachment plate, or bolted as desired. A resistor or potentiometer in series with the external LED for dimming can be used but is not required.

Basic Specifications: Dimensions: 1.03” X 1.50” X 0.30” (26 X 38 X 8 mm).
Weight: about 1/2 ounce (15g)
Connectors: 0.250” male Faston tabs and 5-pin Molex locking connector (mating plug supplied).
Over-volt warning and trip level 16.20 +/- 0.15 V
Maximum Voltage Input=18 VDC nominal
Maximum Allowable Continuous Current = 5A


OVP-Linart.jpg - 9013 Bytes


US$52


Free Shipping to Can-US-Mexico. Foreign USPS at cost.

EXPERIMENTAL AIRCRAFT USE ONLY

 

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of John Downing
Sent: Wednesday, September 07, 2005 8:27 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Overvoltage control

 

Does any one know of a simple inline overvoltage control that can be installed in the alternator power lead.  I have an internal regulator, alternator and the overvoltage units at ACS are part of a voltage regulator and quite pricey too.  JohnD

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