Mailing List flyrotary@lancaironline.net Message #19684
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Prop back on Intake #6
Date: Fri, 1 Apr 2005 14:43:17 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Got the new prop back from fine tuning and finishing and I'll Say that Clark Lydick of Performance propellers knows what he is doing.  I asked for 100 rpm increase (285 rpm for the engine) on the prop. The prop is now 74x88 vice the 76x88 I flew with.  It performed just fine, but wanted a bet more rpm for take off.
 
I bolted the prop on this AM and fired up the engine, after warm up I advanced the throttle and hit a bit over 6000 rpm static - just what I ordered.  Taking the fuel flow reading (15.75 GPH)and the rpm and it calculates out to 180HP on the nose.  Unfortunately IMC here so no flying today - perhaps tomorrow to see what the top end is.  Then I have intake manifold #6 ready to slap on and see what it does. 
 
Photos of #6 intake attached.  Used the Featherlight two part Polyurethane casting plastic to make the throttle body mount.  Tubes slide in tubes and are ground adjustable.  I figure I'll need to adjust it twice a flying season once for cool air and once for warm air.  As some of you may recall I tried an air adjustable version - but, just too many compromises on the airflow in order to get the inflight adjustment mechanism to work. So decided it was probably not worth the trouble and weight when I can simply adjust the length once or twice a year.
 
Total weight of what you see in the photo is 6 lbs 3 oz.  Not too bad considering the Mazda throttle body (which I am currently using weighs 5 lbs by itself).  I also removed the two secondary injector port bosses that stick out in tube in the lower casting and smooth it to one continuos diameter -  which should help airflow a bit.  Upper tubes slide over lower tubes (clamp is to keep the vibration and manifold "vacuum" from sucking them down.  The Throttle body is a 65 mm Mustang which weighs approx 8 oz and cost me $25 on ebay. 
 
I will probably have it on when I fly to Sun & Fun ( assuming it lives up to expectations of course).
 
 
Ed
 
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson@carolina.rr.com
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