Mailing List lml@lancaironline.net Message #68277
From: Gary Edwards <gary21sn@hotmail.com>
Sender: <marv@lancaironline.net>
Subject: Re: Intake hose touching exhaust
Date: Thu, 28 Nov 2013 16:55:07 -0500
To: <lml@lancaironline.net>
On my installation, lowering the exhaust system any little bit would create interference elsewhere on the right side of the engine, the front at the sump and on the left with the intake tubes, as well as then touching the bottom cowl at the left rear side.
 
Gary
----- Original Message -----
From: Matt
Sent: Thursday, November 28, 2013 10:21 AM
Subject: [LML] Re: Intake hose touching exhaust

What about using a thicker style exhaust gasket to bring the exhaust down that little extra bit on all 4 of them. 

Matt

Sent from my iPhone

On Nov 27, 2013, at 11:13 AM, "Gary Edwards" <gary21sn@hotmail.com> wrote:

John,
 
Same situation here with the 320 in the 235 cowl.  The exhaust pipe is very close to the intake tube stub on the sump on #2, so the rubber hose connection is even closer.  I ground down the rubber connection hose thinner there for a little more space.  An alternative is to remove the exhaust (a big job on this engine) and create more clearance via pipe massaging in that area.  With the exhaust pipe going thru above the intake tubes and below the bottom of the cylinders for bottom cowl clearance, space is a real premium for other items like the cylinder baffle safety wires, cht probes, oil return lines, starter cables, etc.
 
Gary
LNC2
----- Original Message -----
Sent: Wednesday, November 27, 2013 7:53 AM
Subject: [LML] [LNC2] Intake hose touching exhaust

The #2 cylinder of my O-290-D2 has been a real problem child. While dealing with the impossible-to-reach inboard exhaust flange nut, I noticed that the intake hose is actually touching the header wrap on the exhaust stack which runs below the intake tube, and is very close to touching the upper exhaust stack. This seems like a recipe for disaster. Has anyone else had this problem and if so, how did you solve it? Has anyone tried using silicone rubber hose or flexible metal hose? Does the exhaust stack need to be reworked? Any suggestions would be very appreciated.

<Intake Hose Interference.jpg>

Here's a wide-angle shot taken before I installed the intake tube and hose:
<mime-attachment.jpg>

P.S. If anybody was wondering, that aluminum flexible "hose" you see running along the top of the oil sump is Thermo-Flex, a flexible high-temperature heat shield which will hopefully protect the wiring to the starter and alternator. The insulation on the #2 wiring to the starter was actually discolored due to the heat in that area.
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