Mailing List lml@lancaironline.net Message #56601
From: <Sky2high@aol.com>
Sender: <marv@lancaironline.net>
Subject: NA Injected Engine performance LOP
Date: Tue, 02 Nov 2010 11:08:23 -0400
To: <lml@lancaironline.net>
It is most desirable if each cylinder is producing the same power.  It is even more desirable if the cylinder does not suffer from bad events such as abnormal pressures, detonation or pre-ignition.  Aircraft engines are interesting because each cylinder is its own engine.  Assuming that each cylinder volume is the same, rings seal equally, cams produce equal valve timing and movement, all plugs produce equal spark value and timing, induction air is delivered equally, fuel is distributed equally and it is atomized equally so that the flame burns the same at an equal air/fuel ratio(A/F) producing the desired power then the engine is a happy engine.
 
The burn in each cylinder should produce useful pressure against the piston only during a certain crank angle range. In order to accomplish that the flame must be started at the right time and burn at a proper speed.  Thus the importance of spark timing and A/F. The fixed timing (say 25 DBTDC) issued by a magneto is a comprise, but it works well enough over a broad range of A/F - just not as efficient as it could be. 
 
High power and best power occur sufficiently ROP (EGT >100F of peak) so that some destructive events are less likely as is also true at lower power settings (say below 75%).  That is, one can further alter the F/A at such lower power.
 
However, the mixture control affects all cylinders and if each is running at different power because of different A/F then there is a problem.  I.E. reducing the mixture causes most cylinders to be 50F LOP and one is 30F ROP (bad because of cylinders pressures) will also lead to roughness because of the different power being produced.
 
Fuel flow is an indication of F/A.
 
Thus, the GAMI Lean Test.  Starting at power below 75% (i.e. NA engine, at or above 6500 MSL) and quite ROP, reduce fuel flow (FF) by say .3 gph and note the EGTs of each cylinder.  Continue until each cylinder has gone say 30F LOP or until roughness but not until the engine stops.
 
Chart the FF vs EGTs and note the FF at each cylinder peak.  If the overall spread is greater than .3 gph, the cylinders are not producing equal power and they are a candidate for some adjustment before good operation LOP can be accomplished.  The GAMI approach is to alter the injectors so the FF matches the air available for each cylinder, thus matched A/Fs.
 
Of course, if the spread is .3 gph or less, the engine is in good shape.
 
Other methods to achieve an acceptable spread is to alter the induction air (difficult because the flow may be different at different throttle settings) or alter the atomization (F/A) by controlling the air going to the injector (like supercharged or turbocharged engines through the use of shrouded injectors).
 
While ROP/LOP affect the burn speed, so does Compression Ratio (CR).  Thus, even greater efficiency can be obtained by optimizing the spark timing to better match the F/A and CR.  Lower power, as measured by resultant MAP/RPM, can benefit from advancing the spark ahead of the fixed value to account for slower burning.  High power/CR can sometimes benefit from retarding the spark.
 
See the attached chart as an example of the benefit of operating LOP.  One must remember that low drag airplanes (Lancairs) are not penalized very much by running LOP to extend range. 
 
Scott Krueger
IO320
 
In a message dated 11/2/2010 7:50:51 A.M. Central Daylight Time, douglasbrunner@earthlink.net writes:

Terrence,

 

LOP starts when the mixture is LOP of course! 

 

Sorry, for the smart ass response.  There are a number of good article on engine management and LOP operation written by John Deakin on “Pelican’s Perch” on avweb.

 

There is also an excellent course on engine management given by the GAMI folks called “Advanced Pilot Seminars” - http://www.advancedpilot.com/  I took it and learned a lot.

 

The short answer to your question is that you want to be approximately 50 deg LOP in most situations and it is best if all your cylinders are LOP to the same degree. 

 

Doug Brunner

N241DB

 

 

 

Jeff,

 

May I ask for a  little more detail on when the LOP condition starts?  Do all EGTs have to be LOPP, or is it when just the leanest one goes?  And, how lean constitutes enough to be considered LOP?

 

Thanks,

terrence

L235/I-320

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