In a message dated 3/31/2004 7:22:53 AM Central Standard Time,
mjrav@comcast.net writes:
If the
graphite rope were smaller than the glass rope, like using a
smaller
percentage in the layup, then the failure of the graphite would
occur much
earlier in the loading, (like under normal flight
conditions.)
This is a simple analogy and nothing in the aircraft is so
simple.
Mark,
Think on this. With a composite glass/carbon construction, the more
flexible material (glass) does provide some structural support along with the
stiffer one(carbon). In both compression and tension the glass has no
problem because it is not stressed to the same amount as the carbon. The
bond (shear) between the two is less stressed than if both materials were of the
same stiffness because the distance (arc) over which the compression or tension
has a different radius. It's no wonder those aluminum spar caps have so
many rivets.
Once again, consider our 320/360 main spar. It was designed to have a
certain strength and stiffness at the various BL stations - more demand inboard
than outboard. Built entirely of glass it may have been too heavy and not
stiff enough. Built entirely of carbon, it may have been too stiff. The
distance of separation (web) of the caps also contributes to the
stiffness. So, we have generally a "[" spar where the caps (top and
bottom) are encapsulated by molding it within the web glass that is continuous
from the aft edge of the bottom cap to the aft edge of the top cap. Where
the wing spars are bolted to the main spar, both spars have an aluminum plate
embedded in the web glass, a bushing bonded thru each spar to tie everything
together and a few countersunk bolts taking some of the load between the plate
and the web glass in addition to the giant bolts that keep the wing
attached. Futhermore, certain parts of the wing and main spar are double
webbed i.e. "[]", and this leads to further stiffness, strength and
resistance to twist.
Consider the Legacy. Monocoque construction contains a skin solely of
carbon - sort of. Just like spars, the "web" between the outer and inner
skin is either paper (honeycomb) or foam. Orthogonally organized paper (or
foam) is certainly no match for the carbon, but this is what holds the
Legacy together. The total thickness of such skins is much thinner than
that if it were made of glass because the greater stiffness of the carbon allows
for a smaller web. Of even greater interest is that the Legacey skins are
all held in place by glass ribs and bulkheads.
Also, our wee glass Lancairs use foam in the top stub wing because the
glass/nomex honeycomb combination is not very resistant to puncture
wounds, those easily caused by a high-heeled wench or a dropped
wrench. I don't remember the core composition of the Legacy stub wing
skin.
Scott Krueger
AKA Grayhawk
Sky2high@aol.com
II-P N92EX IO320 Aurora, IL
(KARR)
LML, where ideas collide and you decide!