Mailing List flyrotary@lancaironline.net Message #9055
From: sqpilot@earthlink <sqpilot@earthlink.net>
Subject: Re: [FlyRotary] New Truncated Streamline Ducts
Date: Sat, 12 Jun 2004 15:52:46 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
 
----- Original Message -----
Sent: Saturday, June 12, 2004 7:39 AM
Subject: [FlyRotary] New Truncated Streamline Ducts

Here are a few photos of my new radiator ducts modeled along the Streamline Duct profile.  The Right radiator duct inlet has been reduced from 24 sq inch to 14 sq inch and the left one from 24 to 10 sq inches.  Both use a "truncated" version of the Streamline Duct profile described in K&W Section 12. 
 
K&W shows that the full (untruncated) version can provide a pressure recovery of up to  84% of the dynamic pressure potential.  The Duct wall shape contribute approx 48% of this recovery with the core resistance contributing the remaining 40%.  The truncated version looks like it will still provide approx 64% pressure recovery. Not as good as the full Streamline duct, but, just  one of the space compromises sometimes (often?) required when putting anything in an aircraft.
 
In my first experiment using a truncated Streamline duct profile, I was able to reduce my overall inlet area for my two radiators from 48 sq inch to 33 sq inches with the left duct inlet being reduced to 9 sq inches.  This was an apporx 30% reduction in inlet area and the results was my coolant temp increased 5 F.  The right duct was still the old -very UNstreamline duct.
 
So I believe that now having both ducts with a truncated version of the streamline duct and its clearly better recovery (than my old box ducts),  I can reduce the overall inlet area even more - down to say 50% or 24 sq inch total for the both. 
 
Smaller duct opens have a plus and minus side.  The greater expansion ratio of entrance area to core area should raise the pressure drop across the core and slow the air flow through the core reducing drag.  This should cause the heat transfer coefficient to  increase resulting in more heat rejected to the airflow - the downside is there will be less airflow (less drag as a result, but less mass flow for cooling).  So long as the increased heat transfer to the air compensates for the reduced mass flow it should work OK.  This means I should see higher air temps out of the cores than before.  Now if the expansion is too much for the duct's internal pressure to preclude flow separation from the walls, then the cooling effect can be severely restricted, so trying to find where those limits might be.
 
The flared entrances are not part of the streamline duct.  They are simply to smooth the airflow from the cowl duct opening to the actual duct inlet.  This could in effect result in more air moving into the inlet than my previous ducts which had an approx 1/2 -3/4" blunt lip around the entrance. Also, it may provide more inlet velocity (Bernoulli effect) which in turn may provide more energy conversion to pressure increase inside the duct - just speculation.  But, at a minimum, the smoothed transition should produce less drag than the previous blunt duct entrance.  On the other hand, the flares could act like an external diffuser and slow the air before the entrance.  Just too many factors to analytically account for them and their interactions.
 
I have kept the old ducts and will put them back on when I get some instrumentation hooked up so we can do a side by side comparison.
 
Best Regards
 
Ed
 
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC

Geeze, Ed..... those look too good to hide underneath a cowling.....Very nice work.  Paul Conner

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