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Indeed, and the cupping you described is probably the difference. Though slightly cupped, my ring gear is nearly flat.
Looks like a new ring gear, combined with machining down the sleeve that accepts the redrive shaft a corresponding amount will probably fix the issue.
Thanks for that picture.
On Nov 14, 2025, at 6:45 PM, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
Doesn't it look like my flywheel is "thicker"?
From my manual:
"automatic transmission counter-weight of the appropriate year to match the engine. 1986 to 1991 automatic transmission flywheel".
I just checked and the distance from the rear of the 1/2” plate to the ring gear is 2 1/8”.
Mine is a 13 B Renesis, but as I acquired the engine from another builder who gave up on the rotary idea, I cannot vouch for the correct counterweight.
But I can verify it is installed, you can see it in the picture
Measured about 1 3/8" from rear of 1/2" plate to front of starter ring gear teeth. That's on my RV-3B with 2.85:1 PSRU.
On starter that I think I used with my 2.17:1 PSRU I measured about 1 3/4" from starter mount surface to front of (retracted) pinion gear. Eyeballing 3/16" to 1/4" between retracted pinion and ring teeth.
Wrong counterweight?
Or, I think that maybe a different ring gear (plate) is used for the 2.17:1 than for the 2.85:1.
Someone here correct me, or I can dig into the manuals for each.
What are your measurements?
Finn
On 11/11/2025 10:55 AM, David Walker
drw.aa@hotmail.com wrote:
Hi all,
Hoping someone can unravel this mystery about why my starter does not fit the RD1 assembly.
I have the Referenced the same instruction manual and re-ordered the correct starter which is for a 1988 non-turbo manual transmission.
Upon doing a dry fit of everything, the result is that the starter is too short to reach the ring gear, as pictured.
The counterweight is attached, followed by a ring gear from an automatic transmission, followed by 1/2” aluminum plate to which is mounted the machine part that mates to the redrive.
The starter pinion gear is about 3/4” short of reaching the ring gear,
Totally stumped…
Thank you,
David Walker
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