X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from naeanrfkax04o.nmci.navy.mil ([138.162.5.142] verified) by logan.com (CommuniGate Pro SMTP 6.0.7) with ESMTP id 6645303 for flyrotary@lancaironline.net; Thu, 19 Dec 2013 09:49:26 -0500 Received-SPF: none receiver=logan.com; client-ip=138.162.5.142; envelope-from=luis.i.luciano@navy.mil X-AuditID: 8aa2058d-b7f0c6d000005253-ad-52b3075556c8 Received: from naeanrfkeg05v.nadsusea.nads.navy.mil (Unknown_Domain [138.162.0.43]) by naeanrfkax04o.nmci.navy.mil (Symantec Mail Security) with SMTP id 65.D5.21075.55703B25; Thu, 19 Dec 2013 09:48:53 -0500 (EST) From: "Luciano, Luis I CIV PEOSUB, PMS404P" To: Rotary motors in aircraft Subject: RE: [FlyRotary] Re: Fw: Foundry Experience? Thread-Topic: [FlyRotary] Re: Fw: Foundry Experience? Thread-Index: AQHO+4nHTn0GqoNuWEy1z4llyhcgQZpbmzGA Date: Thu, 19 Dec 2013 14:47:48 +0000 Message-ID: <96B70CC54687F647B54AE41415ED47C30DAE6460@NAEANRFKXM05V.nadsusea.nads.navy.mil> References: In-Reply-To: Accept-Language: en-US Content-Language: en-US X-MS-Has-Attach: yes X-MS-TNEF-Correlator: x-originating-ip: [10.26.67.200] Content-Type: multipart/signed; protocol="application/x-pkcs7-signature"; micalg=SHA1; boundary="----=_NextPart_000_0004_01CEFC9F.5DF99380" MIME-Version: 1.0 Return-Path: luis.i.luciano@navy.mil X-OriginalArrivalTime: 19 Dec 2013 14:47:49.0083 (UTC) FILETIME=[496D02B0:01CEFCC9] X-Brightmail-Tracker: H4sIAAAAAAAAA+NgFtrFIsWRmVeSWpSXmKPExsXStYhBWzeUfXOQwfGZKhaL5/xhdmD06L3Y zxTAGMVlk5Kak1mWWqRvl8CVMfm7WMHykIoVd5pYGxgv+nUxcnJICJhI/DpwhQnCFpO4cG89 WxcjF4eQwDVGiZu/PjF2MXJwsAm4Sjy6B1YvImAtMXfqP0YQWxio9+OZNywQcVOJeWcOMEPY RhJHnh5kBbFZBFQlPq2dChbnFYiW+LbkPzPISCEBFYlfS/NAwpxAJVcn3mMHsRmBTvh+ag3Y OcwC4hK3nsyHOk1E4uHF02wQtqjEy8f/WCFsBYl1d3eygJzMLNDLKHH3xBOoXYISJ2c+AbsN ZFfH7v2sIHslBIIlnv8Vm8AoOgvJilnI2mchaYco0pZ4evMpnL1s4WtmCNtaYsavg2wQtqLE lO6H7BC2qcTrox8ZFzByrGJUzktMTcwrSstOrDAw0ctLTCkuLU5NBDOARFmlXm5mziZGcCyy 9u5gvL7Q6hCjAAejEg+vyZeNQUKsiWXFlbmHGFWApj7asPoCoxRLXn5eqpIIrxLr5iAh3pTE yqrUovz4otKc1OJDjNIcLErivDqx64OEBNITS1KzU1MLUotgskwcnFINjNMP/N9n4xwupPU1 VpXhittMoa0Faqn1jTW6Wsvf96yrzmX84PqrU/LUkiUvLzSYp3EYCjHJHfg610i93Gxt8cc6 kzzGbaddwwOu2V87rzC73UWY68FnQ6mj7ilpIUvuTj8n/kx97q2gJ5wsvWvb5iyY0HWSscTp v8rO+A0tvtk/LN8aB126o8RSnJFoqMVcVJwIAAMmXDfNAgAA ------=_NextPart_000_0004_01CEFC9F.5DF99380 Content-Type: text/plain; charset="utf-8" Content-Transfer-Encoding: quoted-printable Tom - I too would be interested in a copy for a 20B. Look forward to = reading what your experience with this is. Regards, Luis -----Original Message----- From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On = Behalf Of Thomas Mann Sent: Tuesday, December 17, 2013 7:40 PM To: Rotary motors in aircraft Subject: [FlyRotary] Re: Fw: Foundry Experience? Rob, Let me work through one of these. If it goes well, I=E2=80=99ll work = something out with you. I=E2=80=99ll post a picture of the model before (and after) it=E2=80=99s = poured. =20 T Mann =20 From: Rob Bollinger =09 Subject: Re: [FlyRotary] Fw: Foundry Experience?=09 Date: Mon, 16 Dec 2013 21:15:34 -0600=09 To: Rotary motors in aircraft =09 Message Header = =20 Undecoded Message = =09 Hi Thomas, I might be interested in getting a copy of your intake manifold if you = are doing it for a 20B. Would it help reduce your cost if other people = bought copies. Can you tell us more about your manifold design and what I would have to = do to get a copy? Thanks. Robert Bollinger BD-4 with Ford V6 changing to a 20B. =20 From: Thomas Mann Sent: Monday, December 16, 2013 11:41 AM To: Rotary motors in aircraft Subject: [FlyRotary] Fw: Foundry Experience? =20 I managed to hook up with a art/sculpture group that can cast my = manifold using the =E2=80=9CLost-Wax=E2=80=9D method. =20 This is much more accurate than Lost-Foam and is something that would be = fairly reproducible in the even that a pour goes bad. Hopefully I will have a finished product by the end of January. =20 From there it will be a matter of having the part heat treated followed = by final machining. =20 Tom =20 Sent from Windows Mail =20 From: Thomas Mann Sent: =E2=80=8EMonday=E2=80=8E, =E2=80=8EDecember=E2=80=8E = =E2=80=8E9=E2=80=8E, =E2=80=8E2013 = =E2=80=8E7=E2=80=8E:=E2=80=8E14=E2=80=8E =E2=80=8EPM To: Rotary motors in aircraft =20 =20 I am working on my intake manifold. I have it fashioned/modeled out of = Styrene and will be having it cast in aluminum using the =E2=80=9CLost = Foam=E2=80=9D sand casting technique. =20 I am looking for a ceramic coating material associated with this process = as well as some fillet wax. =20 Anyone out there have a source for the same? =20 Thanks. =20 T Mann =20 =20 Sent from my ASUS TF600T using Windows 8 50% Brighter than any iPad =20 ------=_NextPart_000_0004_01CEFC9F.5DF99380 Content-Type: application/pkcs7-signature; name="smime.p7s" Content-Transfer-Encoding: base64 Content-Disposition: attachment; filename="smime.p7s" MIAGCSqGSIb3DQEHAqCAMIACAQExCzAJBgUrDgMCGgUAMIAGCSqGSIb3DQEHAQAAoIISezCCA3Aw ggJYoAMCAQICAQUwDQYJKoZIhvcNAQEFBQAwWzELMAkGA1UEBhMCVVMxGDAWBgNVBAoTD1UuUy4g R292ZXJubWVudDEMMAoGA1UECxMDRG9EMQwwCgYDVQQLEwNQS0kxFjAUBgNVBAMTDURvRCBSb290 IENBIDIwHhcNMDQxMjEzMTUwMDEwWhcNMjkxMjA1MTUwMDEwWjBbMQswCQYDVQQGEwJVUzEYMBYG A1UEChMPVS5TLiBHb3Zlcm5tZW50MQwwCgYDVQQLEwNEb0QxDDAKBgNVBAsTA1BLSTEWMBQGA1UE 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