For me, the best solution to controlling the coolant temp has been to use a
180 degree bypass type thermostat. On a recent flight with 20 degree OAT,
the coolant temperature, as measured in the water pump housing just below the
thermostat, rapidly warmed up to 183 degrees for idle and taxi, peaked at 190
degrees during take off and climb, and stabilized at 185 degrees in
cruise.
One issue with the bypass thermostat was oscillation of the thermostat valve
caused by the pressure difference across the bypass plate when the bypass was
nearly closed. This produced a clicking sound in cruise and was felt
as a shudder in the airframe. Pulsing pressure was observed when
connecting a gauge to the area between the water pump and the thermostat.
The pulses caused fatigue failure of the RX7 heater core located in the
cockpit. This may or may not occur depending on the spring constant of the
particular thermostat. After modification of the thermostat bypass plate
as shown in the attached photo, no oscillation or pressure pulsing has been
observed and no damage to the replacement heater core has occurred. The
area of the bypass plate was reduced by the modification but it was still large
enough to completely block the bypass passage.
Another possibility is to block the bypass passage and use a non-bypass
thermostat. Although this eliminated the oscillation and pressure pulses,
this may not be the best option since the overall flow rate of coolant through
the engine will be reduced until the thermostat is fully open. When the
coolant flowing through the engine is unrestricted as is always the case with a
bypass thermostat, the temperature rise through the engine at flight power
levels is always close to 10 degrees due to the mixing of warm coolant from the
bypass and the cool coolant from the radiator. If the temperature cannot
be completely controlled by the thermostat, the temperature will be seen to
rise, but the temperature difference through the engine will still be close to
10 degrees. With a non-bypass thermostat and the bypass passage blocked,
the temperature difference between the coolant entering the engine block and the
coolant exiting the block can be 60 degrees or more in cruise.
Eliminating the thermostat completely and blocking the bypass passage is
another option. In this case, the coolant temperature difference entering
and exiting the engine will always be around 10 degrees or less, with the
average temperature determined by the air side of the heat exchanger.
Controlling the temperature with a cockpit adjustable cowl exit flap was
difficult, not completely effective, and significantly added to the pilot
workload compared to using the bypass thermostat.
The few thermostat failures I have encountered were not sudden complete
failures. They resulted in the thermostat failing to completely close when
cold. I have not had a failure of the thermostat in the aircraft so far in
about 350 hr of operation.
Steve
Boese
RV6A, 1986 13B NA,
RD1A, EC2
From: Rotary motors in aircraft
<flyrotary@lancaironline.net> on behalf of shipchief@aol.com
<shipchief@aol.com>
Sent: Tuesday, December 17, 2013 8:45
PM
To: Rotary motors in aircraft
Subject: [FlyRotary]
Cooling Water Temp
Today I got a chance to sneak out to the
airport and play.
The RV-8 cowl was off due to changing the oil, so I gave it a pretty good
inspection, reassembled it and started it up.
I was planning to do a tethered trial at take off power, but the weather
was clear and cold with low overcast and no wind, so I taxied about while
waiting for the engine to warm up.
It never warmed up. The oil temp came up to about 156F, but the water temp
came up to 128F while idling or slow taxiing. I did 4 aborted take off, the
water temp rose to about 138F.
I have heard that this is not warm enough for full power. I did accelerate
to 4850 RPM (2200+ prop RPM) before I let off the brakes and concentrated on
rolling down the runway, lifting the tail and throttling back @ about 45 MPH.
I don't have a thermostat in it right now, the one try with a thermostat
ended in an overheat shut down before damage. maybe I didn't have all the air
pockets burped out. So I might have removed it prematurely.
What does the group say about warm up before take off, and about using a
thermostat?
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