X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from omr-d05.mx.aol.com ([205.188.109.202] verified) by logan.com (CommuniGate Pro SMTP 6.0.5) with ESMTP id 6326605 for flyrotary@lancaironline.net; Sat, 15 Jun 2013 03:20:18 -0400 Received-SPF: pass receiver=logan.com; client-ip=205.188.109.202; envelope-from=shipchief@aol.com Received: from mtaout-mb03.r1000.mx.aol.com (mtaout-mb03.r1000.mx.aol.com [172.29.41.67]) by omr-d05.mx.aol.com (Outbound Mail Relay) with ESMTP id B1DDF7000008E for ; Sat, 15 Jun 2013 03:19:43 -0400 (EDT) Received: from [10.235.204.141] (187.sub-174-239-224.myvzw.com [174.239.224.187]) (using TLSv1 with cipher AES128-SHA (128/128 bits)) (No client certificate requested) by mtaout-mb03.r1000.mx.aol.com (MUA/Third Party Client Interface) with ESMTPSA id EEFBBE0000DC for ; Sat, 15 Jun 2013 03:19:39 -0400 (EDT) Subject: Re: [FlyRotary] Re: Airworthiness Cert issued....followed by blown enigne References: From: Scott Emery Content-Type: multipart/alternative; boundary=Apple-Mail-2--15928569 X-Mailer: iPhone Mail (8E600) In-Reply-To: Message-Id: <4012E63F-E1E6-498C-8903-BC3A5B72F5F0@aol.com> Date: Sat, 15 Jun 2013 00:19:27 -0700 To: Rotary motors in aircraft Content-Transfer-Encoding: 7bit Mime-Version: 1.0 (iPhone Mail 8E600) x-aol-global-disposition: G DKIM-Signature: v=1; a=rsa-sha256; c=relaxed/relaxed; d=mx.aol.com; s=20121107; t=1371280783; bh=8cUkCLLSw9O4wXl6S+l6QD59j+FyNuOc9kO9vlrGg4I=; h=From:To:Subject:Message-Id:Date:Mime-Version:Content-Type; b=VetaJzvVg08ZdnWgp+rWC/jXQxPUDF8U69dX1I9RH9UuEWw7SWL3cOj8spuKvTA7W ZERNZT333X/0dxl/Uiv5kov+ob3OfWmdhTN8N50qmRGr9v9JdhSfLk+Lyhk007+1SK pYgj59/iq7hwZlW8CnUpRHtWH8kMj4W4efeKPOCc= X-AOL-SCOLL-SCORE: 0:2:433010272:93952408 X-AOL-SCOLL-URL_COUNT: 0 x-aol-sid: 3039ac1d294351bc158b533c X-AOL-IP: 174.239.224.187 --Apple-Mail-2--15928569 Content-Transfer-Encoding: quoted-printable Content-Type: text/plain; charset=us-ascii The fitting is a parallel thread swivel elbow with a lock nut & seal ring wa= sher. Spendy bugger. Looking in the exhaust ports I see scratches and impacted ? Aluminum? On the= rotor face near the seals. On one rotor tip I think I can see the end of a s= eal (chunk out of rotor tip @ edge) rote faces are shiney clean like detonat= ion but engine has about 5 hours since overhaul Sent from my iPhone On Jun 14, 2013, at 7:47 PM, Kelly Troyer wrote: >=20 >=20 >=20 > On Fri, Jun 14, 2013 at 9:27 PM, Mark Steitle wrote: > Sorry for the bad news, but good thing it happened on the ground. =20 >=20 > As for the possibility of detonation, it doesn't sound like it to me. If i= t was detonation, I would expect to find a broken apex seal or two. Sounds l= ike maybe an o-ring blew. It could have even been a defective iron. Pictur= es would help. =20 >=20 > Mark >=20 >=20 > On Fri, Jun 14, 2013 at 7:38 PM, wrote: > N89SE received it's Airworthiness Certificate June 13, 2013! Yay! > So I put the covers on it an pulled it out of the hangar for a start up an= d taxi test. > I have not run it this year while finishing the airframe. > So I started it up, a bit behind the curve on the EC-2, chasing the mixtur= e around etc, then settled in to a nice smooth high idle and taxi'd down to t= he far end of the runway where I ran it up to 4400 +RPM, checked the water &= oil temps, (158 & 167) pulled out on the runway, and fed the power to it fo= r a 2 or 3 second burst, to be pulled off to prevent flight. > Well the thing started well enough, I pushed the throttle slowly to about 2= /3, and as the plane gained some speed, the CATTO 68x74 prop unloaded a bit a= nd the RPMs went up. The acceleration was profound for about 2 seconds follo= wed by a POP! as or just before I started to pull the throttle back. > Then came the grey smoke as I shut down the fuel pump and glided off the r= unway to the taxiway. > A few guys came running to help. One asked 'How ya doin'?" Medium I replie= d. (I'm OK and nothing is burning). Yada Yada, The plane is back @ the hanga= r, and the oil leak (spew) is a cracked block at the last oil tap fitting on= the top gallery, by the distributor pulse counter. (1986 type) > Today I stripped the engine and pulled it off the airframe. Looking in the= ports, all the tip seals move and are springy, but I think I detonated it, s= ome damage is visible. Maybe in a previous tethered run (to 40" manifold pre= ss), and this time it let go. compression was down (prop pull method) I wond= er if detonation under boost will crack the block (end irons)? >=20 >=20 > What a letdown after your AW certificate.........Curious what type of fitt= ing you have in that oil galley........As I recall from my > 1988 13B front housing the side walls may be a little thin after threading= .............If a tapered pipe thread fitting was used the=20 > pressure from the tapered thread can crack the hsg.......I would suggest u= sing straight threaded fittings (US or Metric) with > alum , copper or "O" ring for sealing.............FWIW >=20 > --=20 > Kelly Troyer > Dyke Delta_"Eventually" > 13B_RD1C_EC2_EM2 --Apple-Mail-2--15928569 Content-Transfer-Encoding: 7bit Content-Type: text/html; charset=utf-8
The fitting is a parallel thread swivel elbow with a lock nut & seal ring washer. Spendy bugger.
Looking in the exhaust ports I see scratches and impacted ? Aluminum? On the rotor face near the seals. On one rotor tip I think I can see the end of a seal (chunk out of rotor tip @ edge) rote faces are shiney clean like detonation but engine has about 5 hours since overhaul

Sent from my iPhone

On Jun 14, 2013, at 7:47 PM, Kelly Troyer <keltro@gmail.com> wrote:




On Fri, Jun 14, 2013 at 9:27 PM, Mark Steitle <msteitle@gmail.com> wrote:
Sorry for the bad news, but good thing it happened on the ground.  

As for the possibility of detonation, it doesn't sound like it to me.  If it was detonation, I would expect to find a broken apex seal or two.  Sounds like maybe an o-ring blew.  It could have even been a defective iron.  Pictures would help.  

Mark


On Fri, Jun 14, 2013 at 7:38 PM, <shipchief@aol.com> wrote:
N89SE received it's Airworthiness Certificate June 13, 2013! Yay!
So I put the covers on it an pulled it out of the hangar for a start up and taxi test.
I have not run it this year while finishing the airframe.
So I started it up, a bit behind the curve on the EC-2, chasing the mixture around etc, then settled in to a nice smooth high idle and taxi'd down to the far end of the runway where I ran it up to 4400 +RPM, checked the water & oil temps, (158 & 167) pulled out on the runway, and fed the power to it for a 2 or 3 second burst, to be pulled off to prevent flight.
Well the thing started well enough, I pushed the throttle slowly to about 2/3, and as the plane gained some speed, the CATTO 68x74 prop unloaded a bit and the RPMs went up. The acceleration was profound for about 2 seconds followed by a POP! as or just before I started to pull the throttle back.
Then came the grey smoke as I shut down the fuel pump and glided off the runway to the taxiway.
A few guys came running to help. One asked 'How ya doin'?" Medium I replied. (I'm OK and nothing is burning). Yada Yada, The plane is back @ the hangar, and the oil leak (spew) is a cracked block at the last oil tap fitting on the top gallery, by the distributor pulse counter. (1986 type)
Today I stripped the engine and pulled it off the airframe. Looking in the ports, all the tip seals move and are springy, but I think I detonated it, some damage is visible. Maybe in a previous tethered run (to 40" manifold press), and this time it let go. compression was down (prop pull method) I wonder if detonation under boost will crack the block (end irons)?


What a letdown after your AW certificate.........Curious what type of fitting you have in that oil galley........As I recall from my
1988 13B front housing the side walls may be a little thin after threading.............If a tapered pipe thread fitting was used the 
pressure from the tapered thread can crack the hsg.......I would suggest using straight threaded fittings (US or Metric) with
alum , copper or "O" ring for sealing.............FWIW

--
Kelly Troyer
Dyke Delta_"Eventually"
13B_RD1C_EC2_EM2
--Apple-Mail-2--15928569--