Mailing List flyrotary@lancaironline.net Message #56988
From: <jskmberki@windstream.net>
Subject: Re: [FlyRotary] Re: Where's the Buttons?
Date: Mon, 7 Nov 2011 16:35:54 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Cc: <Lehanover@aol.com>
Lynn,

I think I know which parts to order to rebuild the 2nd gen P Port.  I will stick to the stock Mazda parts and get the Mazda solid corner seals.  A third gen oil pump might help.  I have yet to finalize the injection system but am leaning toward megasquirt.  Any helpful suggestions would be greatly appreciated.

Joe Berki
Limo EZ

---- Lehanover@aol.com wrote:
The rubber plugs vanish if you operate at high power settings for very  long. They just barely last in a street engine. Some usually gone on each tear  down. That is not the problem. The
plug style corner seal is not very strong. All are powdered metal and under  great stress, like a detonation event will crack. I have never found a stock  solid seal broken. I have found the plug style broken many times. Just order the  early solid corner seal. Not an after market solid seal. Mazda makes the best  pieces in most cases.  Chatter marks are from warn apex seal grooves, low spring pressure,  overheated apex seals, low or no apex seal lubrication.  Failed compression "O" rings have been over heated. I have never used an  aftermarket "O" ring but as an emergency for a one weekend engine I have used  Teflon or Kapton insulated 18 gage aircraft electrical wire as an "O" ring along  with a very small bead of silicone in the groove.
 
It is nearly impossible to get the water "O" ring to fail. (the outer black  one).
 
Ran that engine all year since it was not leaking at all. I always use the  stock "O" rings, and even reuse them many times. 99% of the sealing is just the  clamping forces between the housing and the iron.
 
 Racing Beat says to use 32 pounds of torque on the case bolts in  boosted engines. Also no split timing, and not more than 12 degrees of advance  in ignition timing. I would suggest over-rich mixtures for racing and full  throttle climb out from low altitudes. Keeps things much cooler. More apex seal  lubrication (if premixing). And even with Richards top oil adaptor I would  premix just a bit more oil. The distribution is just much better in a premix.  On street ported engines never turn them backwards unless you know that the  builder radiused the bottom of the port to pick up the drooping trailing end of  the side seals.  Lynn E. Hanover
 
 
 
 
In a message dated 11/5/2011 1:14:51 P.M. Paraguay Daylight Time,  keltro@att.net writes:

 Concerning the corner  seal rubber buttons it seems that they end up reverting back to carbon  and
lose all elasticity (particularity under high  heat) and become useless for their original purpose  which was to give slightly  increased compression at starter speeds...........I personally will use the  solid
racing corner seals  available from Mazda and other  sources.................IMHO

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