Mailing List flyrotary@lancaironline.net Message #56479
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: Freq analysis of Knock sensor?
Date: Tue, 30 Aug 2011 23:04:15 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ok, thanks Steve, got my legs mixed up - still a sexy bird
 
Ed

Sent: Tuesday, August 30, 2011 7:29 PM
Subject: [FlyRotary] Re: Freq analysis of Knock sensor?

Hi Ed, mines a Super II not a III. So the gear is not so tall.
Steve
On 30/08/2011, at 10:13 PM, Ed Anderson wrote:

That is one super aircraft - very sexy looking on that tall gear.  But, one heck of a lot of work.
 
Let us all know when you have photos to share
 
Ed

Sent: Tuesday, August 30, 2011 10:06 AM
Subject: [FlyRotary] Re: Freq analysis of Knock sensor?

Hi Ed
I've had the engine running 18months ago but have it off the fuse so I can rotate the thing for sanding. 
I'm building a Glasair Super II RG. Just finishing the Slotted Flaps at present.
Hoping to put her together and retest engine by early next year.
Sorry, not much help for now.

Cheers

Steve

On 30/08/2011, at 7:50 PM, Ed Anderson wrote:

Hi Steve,
 
My understanding (Lynn will probably correct me here) is that under normal loads, temps and fuel the probability of detonation or knock in a rotary engine is pretty small due to the characteristics of its combustion chamber.  Now under boost, there is no question you can get into the detonation range, so it would seem to me that a knock sensor would be of biggest benefit to those with forced induction. 
 
I , for one, would be very interested in what you find when you listen in.  Wonder whether you might be able to make an audio recording of what the systems puts out - there are some interesting analytical tools as pointed out by Finn and several others that might be interesting to run the data through.
 
I presume you have the engine running - just not up to full power, yet?
 
Ed

Sent: Tuesday, August 30, 2011 4:38 AM
Subject: [FlyRotary] Re: Freq analysis of Knock sensor?

Hi Ed

My Renesis came with the knock sensor, but as you say the bandwidth of the sensor is probably to wide.
Having the sensor I built up a kit knock sensor amp and filters. But as we recognise the knock of a rotor may sound vastly different from a piston.
I plan to listen in when I get to full power ground runs.
Problem being I don't want to punish my engine to hear what it sounds like when its complaining!

Cheers

Steve Izett
On 29/08/2011, at 10:36 PM, Ed Anderson wrote:

A thought occurred to me.  If anyone has a spectrum analyzer (Steve??) and could obtain an Rotary Knock sensor - that perhaps determining the frequency response of the knock sensor MIGHT indicate the frequency band pass required.  Although it is likely to be too broad to be much help if ( as likely) they do the filtering through a bandpass filter within the engine CPU.
 
Ed

Sent: Monday, August 29, 2011 9:54 AM
Subject: [FlyRotary] Not so Simple was Knock sensor was tune with ADI: [FlyRotary] Re: How to tune with ADI?

As Tracy also indicated - in may cases,  what initially appears simple - frequently turns out not to be the case,  when you dive into the details. 
 
Another seemingly simple project I thought about, was to add a wide band O2 (WBO2) sensor option for the EFISM.  This in order to provide more accurate info on the air/fuel ratio (although one could argue just how useful that might be for our applications). 
 
While providing an algorithm for the different voltage input curve of the WBO2 sensor (it is much more linear than the narrow band O2 sensor curve) is straightforward, when you dive deeper you discover that:
 
1.  For the wide band O2 sensor to provide accurate information the sensor temperature must be held within a critical narrow  range.
2.  To do this properly, the WBO2  manufacturer either programs into the automobile's  CPU or provides a separate "control" chip that uses a PID (Proportional, Integral, derivative) the control algorithm necessary to hold the required critical temperature range.
3.  Failure to hold this temp range renders the sensor output of questionable accuracy and will lead to degradation/failure of the sensor.
4.  The PID temp control is much more complex than the algorithm required to read the output voltage
 
So while I could add the WBO2 sensor - without the separate algorithm (or control chip), the validity of the data is uncertain and likely misleading.  So no WBO2 option any time soon.
 
Yet this project is much more straightforward than a knock sensor.  Most automobile engine manufactures can afford to do the research and they can spread the cost over millions of engines sold.  As you might imagine, the results of their R&D is considered proprietary information and seldom available to the public.
 
Ed
 
 

From: Tracy
Sent: Monday, August 29, 2011 9:24 AM
Subject: [FlyRotary] Re: How to tune with ADI?

What Ed said.   There is a knock sensor input on the EC3 but after finding the same facts as Ed mentioned, it takes a lot more R&D to implement it so that's why it's currently unused.

Tracy

Sent from my iPad

On Aug 29, 2011, at 8:33 AM, "Ed Anderson" <eanderson@carolina.rr.com> wrote:

The problem with Knock sensors is that they need to be able to identify  the "knock" sound characteristic of the engine you have it on.  The circuit is basically simple - the challenge is design the parameters of a signal filter that permits the circuit to properly identify (filter) the "Knock" charactertistic of your particular engine. 
 
So I would suggest that a knock system for a rotary might have different characteristics than for a piston engine.  So what might work fine for a piston engine might not work so well on a rotary.  But, on the other hand it might work fine.
 
Ed

Sent: Monday, August 29, 2011 3:45 AM
Subject: [FlyRotary] Re: How to tune with ADI?

Hi Dave
If you are chasing a circuit for knock sensing try:

Cheers

Steve Izett
Perth WA
On 29/08/2011, at 12:24 PM, David Leonard wrote:

Ok,  So I have the new ADI system installed and working....  I think?
 
Some of you smart racing guys probably have experience with ADI.
 
Most of the instructions that come with tuning it are directed toward car guys that have computers and knock sensors.  All they do is turn the system on and the computer allows more advance because I is not sensing any knock.  The only real advise I have so for for me is that I should be running just less than the amount of ADI that it takes to bog down the engine.  My system is a fixed flow so I don't have much choice but it seems to be about right.  If I use straight water (which I did for initial testing), the engine bogs after about 10-15 seconds of ruining the ADI system.  But when I uses a 50/50 mix of water and denatured alcohol (too hard to find methanol around here, but close enough) the engine does not bog.
 
So assuming my amount of ADI injected is about right, now I am supposed to be able to lean to better power and advance the timing a little.  But how much?  For the last testing flight I was using EGT for lack of a better guide.  When the ADI comes on, my EGT drops by about 30 deg C, and there is a hint of roughness to the engine.  I can then lean a little and the roughness clears up.  For my test flight I leaned until my EFT came back up to where I normally limit it (890 deg C).  But if I then add 5 more inches of MAP, there is still a hint of roughness even at 890 deg and I get the sense that it wants to be leaned a little more. But I am afraid to do that...  We are talking 45" MAP and 7300 RPM here (185 KTS indicated (Vne) and climbing at 500 fpm). 
 
So here are my questions:
Is EGT a useful tool here, and does leaning to get the EGT back to 890 make any sense?
Since Methanol will do such a good job at preventing detonation, is it safe to lean further toward best power (peak EGT)? (note, that will be hard on the turbo...  I need to remember to bring the spare one to Reno)
How much advance do you think i can add?  I was previously ruining 5 deg ahead of Tracy's recommended initial set up.  Can't give a number because the EC2 retards the timing with higher MAP's.  How much, I have not heard.  I can easily add one deg at a time using Ed's EFI monitor.  But without a knock sensor am really in the blind.
 
Thoughts? 

--
David Leonard

Turbo Rotary RV-6 N4VY
http://N4VY.RotaryRoster.net
http://RotaryRoster.net



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