X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from rv-out-0506.google.com ([209.85.198.236] verified) by logan.com (CommuniGate Pro SMTP 5.2.14) with ESMTP id 3631041 for flyrotary@lancaironline.net; Mon, 04 May 2009 04:51:12 -0400 Received-SPF: pass receiver=logan.com; client-ip=209.85.198.236; envelope-from=bartrim@gmail.com Received: by rv-out-0506.google.com with SMTP id f9so2844994rvb.7 for ; Mon, 04 May 2009 01:50:37 -0700 (PDT) DKIM-Signature: v=1; a=rsa-sha256; c=relaxed/relaxed; d=gmail.com; s=gamma; h=domainkey-signature:received:received:subject:from:to:in-reply-to :references:content-type:date:message-id:mime-version:x-mailer; bh=KZgYuggrTlTZUXVOfWTBol7qnp/671Mwi0lLNgynJyM=; b=jHO6tvUv7bX4WVF0pQLlkeIuH4HvNz2AU/Oh2ThXtM5QX25Sk9VRq/u7TJtgotsQ4a 6s5TOtlXjvYwLNNpUu06AbR7Dp7hkpFrEjPwCcABjqNbrDIcN5wo2qT+CNIy6gyly1tI IzrVTlbaoM3b8IQ3jiz0UvosIR2OjJuM3QHNo= DomainKey-Signature: a=rsa-sha1; c=nofws; d=gmail.com; s=gamma; h=subject:from:to:in-reply-to:references:content-type:date:message-id :mime-version:x-mailer; b=NApEe2jLGU2BL/YBfiO8vWtpz9j3ieL+ivVQCdHEwPDmffdYCmmsQrucBlABq0JtK0 VV6S5kZ1UeX1Ke+Zeub8ILG5NgymjGOzraf6vSYDb1oIixjOned4MHNE6XJSTGRFJ1fs jXlooenoDOqRQB6C/6bk0x+e2IfXDkyH0rtpE= Received: by 10.114.211.2 with SMTP id j2mr4155448wag.74.1241427037274; Mon, 04 May 2009 01:50:37 -0700 (PDT) Return-Path: Received: from ?192.168.1.64? (d154-5-222-193.bchsia.telus.net [154.5.222.193]) by mx.google.com with ESMTPS id n40sm9531130wag.33.2009.05.04.01.50.35 (version=SSLv3 cipher=RC4-MD5); Mon, 04 May 2009 01:50:36 -0700 (PDT) Subject: Re: [FlyRotary] Re: Harley Davidson Generator From: Todd Bartrim To: Rotary motors in aircraft In-Reply-To: References: Content-Type: multipart/related; type="multipart/alternative"; boundary="=-EPEx+gwCHOZ6t6e8+8dc" Date: Mon, 04 May 2009 01:49:01 -0700 Message-Id: <1241426941.12321.12.camel@Endurance> Mime-Version: 1.0 X-Mailer: Evolution 2.26.1 --=-EPEx+gwCHOZ6t6e8+8dc Content-Type: multipart/alternative; boundary="=-7Ljz/wBFXRI5LABD5fOl" --=-7Ljz/wBFXRI5LABD5fOl Content-Type: text/plain Content-Transfer-Encoding: 7bit Hi Ernest; From Georges comment, I gather that the heat sensitivity would likely be due to the glue that bonds the magnets to the inside of the rotor. This makes sense and also means that I shouldn't have much of an issue if no air blows under the rotor and onto the stator. Air movement around the rotor should be enough. I really am a lot less satisfied with "should" than I used to be.:-P Todd C-FSTB On Sun, 2009-05-03 at 21:01 -0400, Ernest Christley wrote: > Todd Bartrim wrote: > > I'm thinking about the cooling issue that you are addressing with fan > > blades. How much heat do you think it will generate? I'm > > thinking/hoping not much. I don't know about the original Harley > > install, but as this is commonly used source of power, I got to > > looking at my Ski-Doo, ATV and dirt bike. In everyone of them the > > stator/rotor is completely sealed up and is not liquid or oil cooled. > > And I've never had issues with them. It would be a simple matter for > > me to put a small baffle at the exit of one of the evap cores that I > > use for cooling and direct some of the air over the rotor, but due to > > the tight fit, not much air would find it's way under to the stator. > I don't know what sort of heat load it'll generate, but it is almost > immaterial to my installation. For me, he intake air will be flowing > over it regardless. I've been told that PM alternators are only 50% > efficient. I find that hard to believe; that would be a 500W heat > source for a 40A generator. But even at that worst case, it isn't an > issue for me. > --=-7Ljz/wBFXRI5LABD5fOl Content-Type: text/html; charset="utf-8" Content-Transfer-Encoding: 7bit Hi Ernest;
    From Georges comment, I gather that the heat sensitivity would likely be due to the glue that bonds the magnets to the inside of the rotor. This makes sense and also means that I shouldn't have much of an issue if no air blows under the rotor and onto the stator. Air movement around the rotor should be enough.
     I really am a lot less satisfied with "should" than I used to be.:-P

Todd
C-FSTB


On Sun, 2009-05-03 at 21:01 -0400, Ernest Christley wrote:
Todd Bartrim wrote:
> I'm thinking about the cooling issue that you are addressing with fan 
> blades. How much heat do you think it will generate? I'm 
> thinking/hoping not much. I don't know about the original Harley 
> install, but as this is commonly used source of power, I got to 
> looking at my Ski-Doo, ATV and dirt bike. In everyone of them the 
> stator/rotor is completely sealed up and is not liquid or oil cooled. 
> And I've never had issues with them. It would be a simple matter for 
> me to put a small baffle at the exit of one of the evap cores that I 
> use for cooling and direct some of the air over the rotor, but due to 
> the tight fit, not much air would find it's way under to the stator.
I don't know what sort of heat load it'll generate, but it is almost 
immaterial to my installation.  For me, he intake air will be flowing 
over it regardless.  I've been told that PM alternators are only 50% 
efficient.  I find that hard to believe;  that would be a 500W heat 
source for a 40A generator.  But even at that worst case, it isn't an 
issue for me.

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