X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from cdptpa-omtalb.mail.rr.com ([75.180.132.123] verified) by logan.com (CommuniGate Pro SMTP 5.2.13) with ESMTP id 3598753 for flyrotary@lancaironline.net; Mon, 27 Apr 2009 18:30:59 -0400 Received-SPF: pass receiver=logan.com; client-ip=75.180.132.123; envelope-from=eanderson@carolina.rr.com Received: from computername ([75.191.186.236]) by cdptpa-omta01.mail.rr.com with ESMTP id <20090427223021258.LZGY23317@cdptpa-omta01.mail.rr.com> for ; Mon, 27 Apr 2009 22:30:21 +0000 From: "Ed Anderson" To: "'Rotary motors in aircraft'" Subject: RE: [FlyRotary] Exhaust system wall thickness Date: Mon, 27 Apr 2009 18:30:29 -0400 MIME-Version: 1.0 Content-Type: text/plain; charset="US-ASCII" Content-Transfer-Encoding: 7bit X-Mailer: Microsoft Office Outlook, Build 11.0.5510 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2900.5579 In-Reply-To: Thread-Index: AcnFBtpR4AzFVVW7S4Cb6xpjP5cVjwCgFt/g Message-Id: <20090427223021258.LZGY23317@cdptpa-omta01.mail.rr.com> Hi Chris, When I built my 13B exhaust headers back in 1993 or so, I used Stainless Steel Railing material (schedule 40 pipe I believe) rather than tubing. I had read several incidents about RX-7s having leaks which acted like a cutting torch. Needless to say, I did not want one in my aircraft installations. So the schedule 40 pipe is approx 0.12" wall thickeness. I was lucky to get a very skilled welder (welded turbine blades) who put it together. That was over 10 years ago and it still appears to be fine, a little rust colored but still structurally sound. The thicker walls also made it easier to weld in O2 bungs. As best I could determine the material was S304 stainless. There are more heat resistant grades of stainless but for a thick walled pipe, this seems to work OK. Hope this helps. Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson@carolina.rr.com http://www.andersonee.com http://www.dmack.net/mazda/index.html http://www.flyrotary.com/ http://members.cox.net/rogersda/rotary/configs.htm#N494BW http://www.rotaryaviation.com/Rotorhead%20Truth.htm -----Original Message----- From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Christopher Owens Sent: Friday, April 24, 2009 2:03 PM To: Rotary motors in aircraft Subject: [FlyRotary] Exhaust system wall thickness Hi all, Looking through the archives today, searching for some additional information regarding materials to build a rotary exhaust system with, and I found some notes about using SS handrail tubing, approximately 0.12" in wall thickness. If one were to build matching muffler components to attach to those tubes, would 0.12" be sufficient thickness (presuming 304SS or similar)? Thicker? Thinner? Many thanks and best regards, Chris -- Homepage: http://www.flyrotary.com/ Archive and UnSub: http://mail.lancaironline.net:81/lists/flyrotary/List.html __________ Information from ESET NOD32 Antivirus, version of virus signature database 3267 (20080714) __________ The message was checked by ESET NOD32 Antivirus. http://www.eset.com __________ Information from ESET NOD32 Antivirus, version of virus signature database 3267 (20080714) __________ The message was checked by ESET NOD32 Antivirus. http://www.eset.com