Mailing List flyrotary@lancaironline.net Message #45705
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Brazing was [FlyRotary] Re: Beading a tube
Date: Mon, 13 Apr 2009 20:40:48 -0400
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
That may work well, Dale.  But, I have stacks or aluminum brazing rods that
I could never get them to do more than sizzle around like a drop of water in
a hot skillet {:>).  The HTS-2000 was the first one I had any success with
and did not require special prep of the work area.  I realize that other folks must have had success with the other brands, but
I did not.  I mean enough folks must have continued to buy the products to
keep them in business - but the HTS-2000 just flowed great and just a brief
scrub with a stainless steel brush was enough to get adherence.

I use it to braze my aluminum intake manifold (since I don't weld) and am
still flying with it and no problems thus far.


Ed

Ed Anderson

Rv-6A N494BW Rotary Powered

Matthews, NC

eanderson@carolina.rr.com

http://www.andersonee.com

http://www.dmack.net/mazda/index.html

http://www.flyrotary.com/

http://members.cox.net/rogersda/rotary/configs.htm#N494BW

http://www.rotaryaviation.com/Rotorhead%20Truth.htm

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
Behalf Of Dale Rogers
Sent: Monday, April 13, 2009 7:34 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Beading a tube At a trade show, a couple of months ago, I picked up a bit of this:

http://www.alumiweld.com/

Seems to work pretty well.

Dale R.
COZY MkIV #0497
Ch. 13


wrjjrs@aol.com wrote:
Ed you can do the same with a good high temp epoxy and the same wire. (J-B weld)  I would probably prefer your method though. I believe you can get the low temp braze stuff from aircraft spruce now.
Bill Jepson


-----Original Message-----
From: Ed Anderson <eanderson@carolina.rr.com>
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Sent: Mon, 13 Apr 2009 2:46 pm
Subject: [FlyRotary] Beading a tube - sort of: [FlyRotary] Re: forced landings

Bill, here is something you might try if you can not find, beg, or borrow a big expensive beading machine.
 
Take some soft aluminum rod of the size you want for a bead.  Bend it around the tube and cut it to a length where the ends of the rod meet around the tube.  Position the rod ring near the end of tube and clamp it in place.  Then  use some of the HTS- 2000 aluminum brazing rod (other stuff may work, but this is the only rod I've ever had any luck with)  and a propane torch to braze the rod on the tube. A bit of touch up with a fine file or sand paper and you have your bead.  A bit of work, but not that hard and if you don't have access to a beading machine one way to get the job done.
 
URL of site:
 
http://www.aluminumrepair.com/
 
Ed
 
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson@carolina.rr.com <mailto:eanderson@carolina.rr.com>
http://www.andersonee.com <http://www.andersonee.com/>
http://www.dmack.net/mazda/index.html
http://www.flyrotary.com/
http://members.cox.net/rogersda/rotary/configs.htm#N494BW <http://members.cox.net/rogersda/rotary/configs.htm>
http://www.rotaryaviation.com/Rotorhead%20Truth.htm
------------------------------------------------------------------------
*From:* Rotary motors in aircraft [mailto:flyrotary@lancaironline.net <mailto:flyrotary@lancaironline.net?>] *On Behalf Of *Bill Bradburry
*Sent:* Monday, April 13, 2009 5:17 PM
*To:* Rotary motors in aircraft
*Subject:* [FlyRotary] Re: forced landings
 
Dave's number 4 below brings up a question I have been pondering.
 
How do you put a bead on the ends of aluminum tubing so the hose will not slip off???
 
My tubing is inch and a quarter and probably 0.060 thick.  Suggestions appreciated.
 
Thanks,
Bill B


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