Mailing List flyrotary@lancaironline.net Message #45121
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: RE: [FlyRotary] NEW failure mode for 13B
Date: Sun, 8 Feb 2009 19:56:39 -0500
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>

Geez, Bill – too much excitement for my blood.  But, glad it happened on the ground during a run-up – one of the reasons, you can’t spend too much time on ground run ups.  I probably had 30 hours before the first flight (perhaps a bit excessive {:>)).

 

Sure wouldn’t think 14 psi would blow out a freeze plug – but guess it all depends on how secure it is.  Naturally, you would want to think whether any factors might have caused localized pressure build up.  The only freeze plugs I have installed were in the aluminum turbo housings which had openings to exchange coolant with the intake manifold. 

 

If you were full tilt boogie when it let go, I would imagine the exhaust was a mite hot and glycol, of course, will burn if its flash point is exceeded.  Having had a fiberglass wheel pant burn when I had my brake fire, glad you got it put out before it really got going.

 

Don’t start trying to exceed my achievements in the “what can go wrong” arena {:>)

 

Ed

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Bill Schertz
Sent: Sunday, February 08, 2009 6:30 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] NEW failure mode for 13B

 

Well, I haven't heard of this happening before -- I was ground running my engine to  tune it with the EM-2 and EC-2.  Ran for almost an hour, at various rpm's to change the manifold pressure and tweak the settings. Cooling working well, I had the top cowling off to allow good exit area since I was tied down. Coolant pressure about 14 psi as reported on the EM-2.

 

Engine was running good, took it up to ~6000 rpm swinging a 76x76 Catto prop, when suddenly there was steam and fluid on my windshield. Shut it down by killing power to the EC-2. Coolant everywhere.

 

Got out and looked to diagnose the problem -- NOT my plumbing.  A FREEZE PLUG in the iron housing had blown out. Rapid coolant dump.

 

Secondary effect -- Since I shut down suddenly from full tilt, either the proximity of the cowl to the exhaust, or possibly some of the coolant on the exhaust started a small fire on my cowl. Put it out with extinguisher, but corner is charred.

 

 

Bill Schertz
KIS Cruiser #4045
N343BS

Now in repair mode.

 



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