Mailing List flyrotary@lancaironline.net Message #45004
From: Richard Sohn <res12@fairpoint.net>
Subject: Re: [FlyRotary] Re: My New DNA Muffler
Date: Mon, 2 Feb 2009 08:40:56 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Mark,
 
the only time sound measurements are useable is if the conditions are the same every time you measure. You never know exactly which of the sound is generated by the source and which by secondary resonators or reflectors.
This should not be discouraging, just keep the measuring condition as close as possible the same, and you can judge which way your efforts are going.
 
I my self will be in this situation hopefully soon.
FWIW.
 
Richard Sohn
N2071U
----- Original Message -----
Sent: Monday, February 02, 2009 7:14 AM
Subject: [FlyRotary] Re: My New DNA Muffler

After posting my original message I thought I should clarify a couple of things about my noise level readings.  These were taken inside the a/c, but with the door open and the carpet and soundproofing removed from the floor.  The single gullwing door opens up and would tend to catch the sound the same as cupping your hands over your ears does.  The exhaust exits the cowl on the left side, just aft of the firewall and below the door opening.  I was parked on concrete, so with the muffler pointed back and down at about 45*, the readings were exaggerated by the sound bouncing off of the concrete.  Hopefully, that wouldn't happen when flying.  
 
Mark S.

On Sun, Feb 1, 2009 at 9:19 PM, Mark Steitle <msteitle@gmail.com> wrote:
Richard,

I think you're right on with your comment.  I cobbled up the new muffler onto the old manifold and ran it up to 4000 rpm today.  At 1500-1600, the noise level inside the a/c was ~89 db, at 4000 it was 102db.  It wasn't any noisier than the burned out Hushpower II, but it wasn't much quieter either.  Unfortunately, with the setup I had, I didn't want to run it any harder, but it did seem to work better the faster I ran the engine.  It wouldn't be any trouble to neck down the exit from 3" to 2".  More on that later...

Mark S.
 

On Sat, Jan 31, 2009 at 9:09 AM, Richard Sohn <res12@fairpoint.net> wrote:
With the inlet and outlet the same size, I would not be surprised if it does very little noise reduction, if any. Some tests in the past have shown that a smaller exit makes a considerable difference in sound level with moderate loss of power.
FWIW.
 
Richard Sohn
N2071U
----- Original Message -----
Sent: Saturday, January 31, 2009 8:48 AM
Subject: [FlyRotary] My New DNA Muffler

Hey Guys,

My new DNA muffler arrived yesterday so I thought I would post a couple of pictures with some information and first impressions.
 It appears to be very well built, all tig welded, and no packing to burn out.  It weighs just under 5#, which is half of what the Hushpower II weighs, so if it works, I will have reduced my fwf weight by 5#.  To be totally honest, my HPII probably no longer weighs 10# as most of the innards have long departed the a/c. 

The model I purchased was the Gen II - Collector Series, p/n 1040.  It has 3" inlet and 3" outlet, with a 4" dia. body.  Total length is21", body length is 15".  Literature says that it is good for 1000 hp, so it may have a chance of lasting at least 100 hrs on my 3-rotor running for hours at WOT.  We'll have to wait and see on the longevity.  I have a decible meter, so I can take some before and after readings.  Cost was $152 with shipping from Canada.

I'm going out to the airport this morning to see how well it fits.  More on how well it fits & works later...

Mark S.


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