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In a message dated 8/22/2007 4:04:24 PM Pacific Standard Time,
dale.r@cox.net writes:
Bill,
I've been using them for more than 20
years, myself. I needed smooth strong threads in a rear sight I was
making for a mini-14 rifle. Since then I've been using them on
nearly all aluminum parts I make for aviation use. As soon as my new "tap"
comes in, I'll be doing them even for the NPT threads in my oil filter
adapters.
You should check in Machinerys Handbook or with the manufacturer for
the tap drill size. I always ask for a tap with a air/lube relief
groove. Hand tapping can be tough with the roll tap as these are
called.
Bill Jepson
The roll or form tap works well on most metals. You can form tap steel and
cast iron too. The technique shows the most improvement over cut threads in soft
metals like aluminum, but it makes a stronger thread in almost anything. Check
the minor diameter of the thread after form tapping. It should be within normal
specs. The other thing form taps are good at are blind holes. Since there are no
chips there are no chips left after tapping. The cleanout time alone is worth
using form taps at some machine shops! Be sure to put a stop around the shank
though because if you bottom the form tap you will break it for sure. Since the
tap is so well stuck you will NEVER get it out without EDM so be careful!
Bill Jepson
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