Mailing List flyrotary@lancaironline.net Message #30708
From: M Roberts <montyr2157@alltel.net>
Subject: NACA cooling additional thoughts
Date: Mon, 13 Mar 2006 17:41:20 -0600
To: <flyrotary@lancaironline.net>
Just some more napalm for the bonfire:
 
Ever stop to think about the real cause of cooling drag? It seems that there is this bedrock truth out there with all these superfluous arguments swirling about all around it in a cloud of incomprehensible gibberish.
 
Whenever encountering such conundrums it is best to start over from scratch and think things through.
 
The bottom line is making pressure costs you drag. I think there was a guy named Bernoulli who had something to say about this. He has a fairly famous equation that is good to know. I says basically :No matter what type of catchers mitt you hang out into the stream of baseballs in order to catch a few, you are going to feel it.
 
Don't let the con artists tell you that external diffusion is the holy grail. Don't believe me? Try this experiment: Drive down the road at 100 mph and place your palm flat to the onslaught. Do you feel anything? Yes!- external diffusion.
 
Now place your hand at a knife edge into the wind. Is there a difference?
 
Coolers, be they cooling fins around a cylinder or cooling fins in a radiator require some amount of pressure to get the baseballs through the sieve. The amount of pressure for a given flow of baseballs is the key. If you inhale a lot of baseballs at a low pressure (Mack truck radiator) or a few baseballs at a high pressure (thick rad) you have....drumroll please......DRAG!!! TA--DA!!
 
Now some would argue that you close the outlet and let the baseballs stack up until you are pushing this pile of baseballs, so that baseballs are bouncing off the pile and going around the outside, totally screwing up the baseball flow. Remember the hand!
 
Does this sound like the route to low drag Nirvana?
 
This all sounds very simple until some smarty pants thermo guy comes along and starts yakking about the P-51 and all the thrust they made with their special catchers mitt and gets everybody all hot and bothered. The keyboards begin to click away as arm chair aerodynamicists the world over imagine infinite speed from a lawnmower engine in their very own laminar light plane. flying at 250 mph on a teaspoon-full of gasoline per hour. Talk of exotic devices like augmentation tubes and flush inlets are flung about with reckless abandon. (I have my own theories about why male pilots are ever fascinated by these devices ;-).
 
So how does this work?? The theory is: If I can throw the baseballs away faster than I catch them, I can make thrust! Even better, If I can keep all the energy I get when I catch it and put it back in I won't have to throw so hard. Imagine I catch it and let my arm fly around in a circle and let it go in the opposite direction. EUREKA! I can just snatch baseballs out of the air and throw them away and propel my self about the room!
 
So lets say I have this really slick design and I want to use this principle to go really fast. Lets say I have an airplane which will do 200 mph on 100hp. There are a few that can so this is within the realm of possibility.
 
Now the P51 went closer to 400 mph so lets say this is how fast we want to go to keep the math simple.
 
The energy in the baseballs we are catching is proportional to the square of the speed V^2. This means the baseballs the P-51 is catching have 4 times the energy of the baseballs I am catching at 200.
 
Which is a lot. But it gets worse. To go 400 mph I would need more power. How much? Power increases with the CUBE! So I will need 2^3 or 2*2*2=8 or 800 hp! This means I have 4 times the energy and 8 times the heat rejection to work with by simply doubling the speed. So something that is significant at 400 mph is decimal dust below 200mph. We just don't have energetic enough baseballs or a big enough arm to help ourselves out here. 
 
So how does this help us. We have now eliminated 50% of the cloud of incomprehensible gibberish. You are not going to make a jet engine from your piston single no matter how hard you try.
 
There is still some confusion about the catchers mitt however that results in much argument.
 
Some want the catchers mitt hung right out in the flow of baseballs, some want it cleverly hidden so the baseballs just roll into it. One group says that only real men fly with their catchers mitt in the air the others are just out to lunch.
 
Remember the hand!
 
Making pressure cost you no matter how you do it. The ideal inlet, whether flush or conventional, will be sized to catch just the right amount of air with a diffuser to build the pressure AFTER the inlet. There is NO external diffusion. The problem is the ideal inlet is only ideal for 1 flight condition. Change the temperature, pressure, altitude, speed, or engine operating point and it is now less than ideal.
 
Most airplanes have a flight envelope, not a flight point.
 
It turns out that you need a bigger inlet for climb, because you are going slow and making a lot of power. Then you get to altitude and speed up and make less power. The ideal inlet changes. The typical way to deal with this is to size for climb with an open cowl flap. Then close the flap and tolerate some mild external diffusion in cruise. This works regardless of the inlet type.
 
Either inlet will make more pressure at lower inlet velocity ratios. Vi/Vo is how much slower the air going in the inlet is vs. how fast the airplane is flying. So if I am flying at 100 mph and my velocity ratio is .8 then the air through my inlet is doing 80mph.  Now not all airplanes have a convenient place to put a pitot inlet and this necessitates a scoop type inlet. the scoop has a lot of drag because it messes up the airflow all around and behind it plus it adds a lot of wetted area in order to properly fair it. If you decrease the inlet velocity ratio so that you start getting a lot of external diffusion, and you do this on a laminar wing or cowl, you really make a mess.
 
 
The following graphs may be found in NACA RM A7I30
 
The problem with the flush inlet is that it makes up 85% of the free stream pressure at around .2-.6 inlet velocity ratios.
 
FIG 18
 
Now this is pressure before the diffuser. When they placed a long diffuser on the inlet they got more losses at the higher inlet velocity ratios. This is easily attributable to mixing losses. There is some low hanging fruit here if you use one of the shorter diffuser types.
 
 
Now look at the drag
 
FIG 25 
 
 
At an inlet velocity ratio of .8 the drag is ZERO!! And I can make at least 75% of the free stream pressure with the proper inlet size. Now at reasonable altitudes and cruise speeds that means 75% of around 8 in of water. So I can make around 5 in water at 200 mph with no inlet drag. Now I am still catching baseballs and they are still scrubbing along the ductwork and it is still making drag, I am just not disturbing the external flow or making a mess around the inlet. You can do this with a pitot or scoop inlet as well, and you will get a higher pressure recovery with a well designed diffuser, but you have to hang your mitt out in the air and disturb all those other baseballs.
 
Now to size this for cruise, it will be woefully small for full power climb. You will have to figure out a way to deal with that to make this work. If you size it for climb you will be able to make more pressure at cruise, but your inlet velocity ratio will go down and your drag will go up, just like it would with a scoop or pitot inlet. If you use an augmenter to increase your inlet velocity ratio above 1 you may even get some THRUST! or negative drag from the inlet! Now you still caught the baseball and it is still scrubbing along the duct work so you probably will not make thrust overall, but you will definitely make less drag! Now this is not only true of the flush inlet, but is also true of the pitot or scoop. You will have less pressure recovery with the flush inlet the higher the inlet velocity ratio IF YOU USE A LONG DIFFUSER! Note, that is where the loss occurs, in the diffuser. This is due to mixing. If you use a shorter diffuser and use the turbulence to your advantage you may get better results.
 
Now if you can tell me where on a typical single engine airplane you can place a pitot type inlet with a proper diffuser leading to a vertical radiator and then have a perfect exit duct without making a mess on the wing or the front of the airplane, I would agree that it would be the ideal setup. The only place I can think of to do this is on a twin engine pusher. Then you might be able to put the Ideal setup to work. Otherwise it is all a compromise dependent on what you want the airplane to do.
 
So there is no free lunch. But you can make a NACA flush inlet work and you can even do it without VGs, protruding lips or other Band-Aids.
 
Your mileage may vary.
 
Monty
 
 
 
 
 
 
 
 
 
 
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