Mailing List flyrotary@lancaironline.net Message #24426
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] Engine Rebuild - Coolant Leak Cause
Date: Fri, 24 Jun 2005 12:01:54 -0500
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message
At this point, it appears that one of the triangular pieces of the apex seal (could not find it anywhere) left its proper position (undoubtedly during my assembly) and got lodged at the end (apex) of one of the rotors. May have been held their by some combination of the corner and side seal.  
 
 
Hi Ed,
 
Are you saying you think the little triangle piece came out of the slot, and was wedged flat between the side of the rotor, and the side housing? 
 
The rotor running clearance is supposed to be .0047" to .010", so  2mm (.0787") seal ain't gonna fit between the rotor and the housing, if that's what you were saying.  I would bet that you wouldn't be able to turn the engine at all if you bolted it together that way. 
 
OR, were you saying you think the triangle piece of seal was still in the apex seal slot, but being pushed toward the side of the rotor, similar to having a seal that was too long?  
 
In either case, the wear you would see on the opposite side, would be from the rotor gear, or thrust ring (whichever side that happened to be) of the rotor, since those are raised above the side of the rotor itself. The damage to the side housing would be similar to my oil out I would imagine.  
 
If the triangle piece of seal was missing, I'd wonder if that wouldn't let combustion pressure get behind the corner seals (particularly the side with the missing piece), and push outward creating the extra friction.  Of course I'd wonder why that didn't happen at two places, since that apex seal is on the leading, and trailing edge of two faces of the rotor.     
 
Do you have any pictures of these hot spots?  
 
Cheers,
Rusty
 
 
 
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