Mailing List flyrotary@lancaironline.net Message #24417
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: Brake Line Incident Photos
Date: Fri, 24 Jun 2005 11:52:03 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Good suggestion, Jim

I have already submitted my report and photos to the RV list photo section (can't post a photo directly to the list), am told it should show up for viewing in a day or so.  Also reported it to Van's but I don't expect anything from their end - although I did notice they are now offering the flexible stainless steel braided hose for brake lines {:>).

Ed
----- Original Message ----- From: "Jim Sower" <canarder@frontiernet.net>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Friday, June 24, 2005 11:29 AM
Subject: [FlyRotary] Re: Brake Line Incident Photos


<... there are many RVs flying with this configuration ... break might be attributed to my installation... material weakness ... damage I did not notice, etc ...>

You might want to get on the RV list with that.  There might be LOTS of failures, and yours is just the most spectacular fire so far.

I think it's worth publicizing as widely as is practical ... Jim S.

Ed Anderson wrote:

Yes, John - luck and a quick acting nephew {:>).  The only answer I can come up with is that the aluminum line suffered a fatigue fracture which weakened the tube and the hydraulic pressure finally blew out the chunk. The line has a loop to provide flexing as the caliper moves in and out - but, flexing aluminum is not know for a long life.  In all fairness, there are many RVs flying with this configuration - so the break might be attributed to my installation (stressing the line when I put the loop in it), material weakness, some damage I did not notice, etc.  Had over 300 landings before the failure.
 Ed

    ----- Original Message -----
    *From:* John Slade <mailto:sladerj@bellsouth.net>
    *To:* Rotary motors in aircraft <mailto:flyrotary@lancaironline.net>
    *Sent:* Friday, June 24, 2005 9:09 AM
    *Subject:* [FlyRotary] Re: Brake Line Incident Photos

    Wow, Ed!
    You're luck the airplane wasn't consumed.
    My question - how did that big chunk get blown out of the brake line?
    Regards,
    John

        -----Original Message-----
        *From:* Rotary motors in aircraft
        [mailto:flyrotary@lancaironline.net]*On Behalf Of *Ed Anderson
        *Sent:* Friday, June 24, 2005 8:58 AM
        *To:* Rotary motors in aircraft
        *Subject:* [FlyRotary] Brake Line Incident Photos

        For those interested (and may not have seen them) , here are a
        few photos of my brake line fire incident.
         Big chunk got blown out of brake line as can be seen from
        Brakelines.jpg photo.  Effect of resin burning seen on wheel
        pant photos.  Once the line broke, the next time I depressed
        the brake pedal, a fireball from the wheel to over the wing
        resulted from spraying the hydraulic fluid over the hot brake
        assembly.  The flash point of the fluid is only 240F!  I am
        going to investigate some stuff with a bit higher flash point {:>)
         Ed
         Ed Anderson
        Rv-6A N494BW Rotary Powered
        Matthews, NC
        eanderson@carolina.rr.com <mailto:eanderson@carolina.rr.com>


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