Mailing List flyrotary@lancaironline.net Message #24212
From: Leon <peon@pacific.net.au>
Subject: Re: [FlyRotary] Re: Fuel Injector Position
Date: Tue, 21 Jun 2005 09:13:42 +1000
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Hi Guys,

I'd have to endorse what Rusty has said. His expereience parallels mine. (What did Einstein say about insanity? -  "Doing the same thing over and over agian and expecting different results"??)
 
So take a leaf out of Mazda's book.  They have STAGED injectors,  and for good
reason..  They have two on the centre housing for idle and low speed
throttle response (complete with deflector plates!).  The secondary
injectors are placed further away.  They only operate at high RPM and large
throttle openings.  If you operate them without sufficient air flow,  you
will get ALL sorts of mixture & throttle response problems,  fuel reversion
etc.

On race cars,  we now almost ALWAYS run the injectors below the throttle plates
.  Most commercially available throttle bodies (see pic) do the
same.  That being said,  there ARE some advantages in running the injectors
in the trumpet mouths,  BUT there are downsides as well,  which have already
been touched on here by various people.

As with all things,  be careful when trying to re-invent the wheel or
"improve" on what the manufacturers do.  Too many of the mods done on
experimental aircraft engines,  including those suggested at that "other
place" are either un-necessary.  or CAN be dangerous if not applied with a
good dose of understanding.  Running injectors in the trumpet mouths is one
of those instances.  So Beware!  There ARE advantages,  but there is also a
downside.

That being said,  I remember working on a BMW race car some years ago.  They
had TWO sets of injectors.  One set was close to the engine for good low
speed and part-throttle throttle response.  There were a SECOND set of
STAGED injectors pointing directly into the Carbon Fibre trumpets,  and only
operated at more or less WOT and high RPM.  Sorry,  no pix - it was a LONG
time ago.

Closer to home,  I have done a similar thing with a turbo Nissan 180 SX
acouple of years ago.  TWO sets of injectors,  one set in the stock position
close to the head,  and a second set upstream of the throttle plates.  The
second set are staged,  and only come in when the MAP is over 1 Bar,  and
the revs are over 4,500 RPM.  Notice that the secondary set are pointing
striaght along the inlet runners.  The throttle body is underneath the inner
fuel rail - if you look carefully,  you will see the end of the brass
throttle shaft.

So moral of the story is that if you want good throtle response (and DON'T
kid yourself that you DON'T - listen to what Rusty has to say),  then be
really careful how you place your injectors,  and how you stage them.  If
they are NOT staged,  then they MUST be ALL on the engine side of the
throttle body (ies),  and not TOO far away from the engine.

Anyhow*,  that's my little velvet bag of uncultured pearls for today.

Cheers,

Leon

----- Original Message -----
Sent: Tuesday, June 21, 2005 8:56 AM
Subject: [FlyRotary] Re: Fuel Injector Position

Rusty, where were the butterflies located? Jerry 
 
Hi Jerry,
 
I was using a TWM throttle body, with 4 injector pockets, so the injectors, and butterflies were both at about 30 inches from the ports.  It's my understanding that the issue is with the injector distance, not the butterflies.  
 
It would be interesting to try putting only the secondaries at a distance, and make the staging point as high as you can.  This would give you a nice cooling of the intake charge under full throttle ops, but maybe (key word) not hurt throttle response that much.  This could be particularly useful for a turbo without an intercooler. 
 
FWIW, the cooling of the runners was significant.  During my initial runs (in the summer), I shut the engine down a couple times to go look for leaks, since I was getting water drops on my canopy with the cowling off.  Turns out, it was condensation on the intake runners that was blowing off, and they were cold to the touch. 
 
Cheers,
Rusty (where the heck is Ed when you need him)


>>  Homepage:  http://www.flyrotary.com/
>>  Archive:   http://lancaironline.net/lists/flyrotary/List.html
Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster