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Ed Anderson wrote:
No! Steve!, No! Never! {:>). Actually, I have come a ways since I made my first horrid attempt at fiberglass work. I used to spend a week on the mold, Paint it with mold separator, wax it, etc. Then mainly because of the shapes ended up having to destroy the mold to get the product. First breakthrough was use of duct tape - but still ended up with foam mold mainly destroyed. So know I use a type of "tan" foam that epoxy does not destroy, carve the shape with rasp and a brush with stiff brass bristles and slap the fiberglass directly on the foam. For ducts, its nice because then I can shape the foam internally to get exactly the curve I want. Fiberglass does have advantages in many cases.
But, don't think a large scale composite project is even on the distant horizon {:>)
Ed
----- Original Message -----
From: Steve Brooks <mailto:prvt_pilot@yahoo.com>
To: Rotary motors in aircraft <mailto:flyrotary@lancaironline.net>
Sent: Thursday, May 05, 2005 7:04 AM
Subject: [FlyRotary] Re: Duct Nearly Finished
Ed,
It sounds like you're becoming quite handy with fiberglass. You
may be ready to start a composite project.
Steve Brooks
-----Original Message-----
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net]On Behalf Of Ed Anderson
Sent: Wednesday, May 04, 2005 9:44 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Duct Nearly Finished
Got the new duct nearly finished. Just need to pop rivet the
hinge halves on it, sand some of the worst bumps off, paint it
and put it on. Then ready to go fly and try out the new duct
and engine. Took two days, to make the mold, fiberglass the
outside and contour the inside for that trumpet shape - it
would have taken me two weeks 5 years ago - but still prefer
metal {:>).
Now just have to whip up a combination filter holder and
Plenum and I'm done with mods for the summer (I think).
Tracy got the apex seals for analysis but just headed out to
Colorado like he had planned rather than postpone his trip to
play with the seals - just don't know about some folks {:>).
Sure makes me wonder why airline builders use all of those
expensive circuit breakers rather than cheap fuses - must be
something I'm missing. Fortunately, we have the right to make
the choice that suits our preferences (and pocket book).
Ed
Ed
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson@carolina.rr.com <mailto:eanderson@carolina.rr.com>
Have you considered just using foam itself as the duct (w/o the glass)? Rumor has it that Jim Bede's latest cash extractor uses solid foam control surfaces.
Charlie
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