Mailing List flyrotary@lancaironline.net Message #21199
From: rijakits <rijakits@cwpanama.net>
Subject: Re: [FlyRotary] Re: Inserts
Date: Sun, 1 May 2005 10:24:13 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>

----- Original Message ----- From: "Charlie England" <ceengland@bellsouth.net>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Sunday, May 01, 2005 9:18 AM
Subject: [FlyRotary] Re: Inserts


Ed Anderson wrote:

>
> > Not directly applicable here except in the sense that we should make
no
>
>> untested assumptions, but here goes:
>>
>> Kent Paser of 'Speed with Economy' fame played with 'reversion cones'
>> on his Lyc. They are cones smaller in diameter than the exhaust ports
>> & mounted directly in the ports. Obviously this should interfere with
>> exhaust flow but he found that they can improve breathing in a Lyc.
>>
>> The NA splitters look suspiciously like flattened cones....
>>
>> To invert Bob's tag line: when things change, things change.
>>
>> Charlie
>> (just stirring the pot a little)
>>
>
> Ok, "Pot Stirrer"{:>).  The reversion cones in exhaust are designed to
> do just that as you are aware.  Prevent the reflected pressure wave in
> the exhaust from pressurizing the cylinder while it is open for the
> intake function and hindering intake of fresh fuel/air. However the
> only  Mazda engineering data that I could find indicated the primary
> purpose of the "splitters" are for noise suppression. Here are two
> charts on the Mazda Exhaust splitters.  The technique appears to be
> more effective at the higher rpms and as Tracy and I speculated,
> probably has little effect on power until the higher rpms.  From the
> chart, it looks like the technique is really effective after 4000
> rpm.  So if it is at the same time affecting power, it may be
> happening at lower rpms than I originally would have thought.  Here
> are the two charts.
>
> 7-207.gif shows the splitters  and 7-208 shows the 8 db noise
> reduction obtained by use of the splitters.  I believe the tuboblock
> has no splitters because it has the turbo to deaden the exhaust noise
> - if the splitter were for reversion prevention then I would think the
> turbo blocks would have it as well.
>
> Not conclusive proof, but the only data I could find on the function
> of the splitters.
>
> Ed A


I love it when a plan comes together. I got Ed to show me previously
unseen hard data on how effective the splitters are at noise reduction.
:-) Now I need to know how much hp is really lost. In order to determine
that, I need 1st to know how the difference *using the same exhaust
system*. Then I need to know how much is lost in the extra 'muffling'
needed to reduce the clean ported system by 8 dB. Then I need to know
how much weight is added by the extra 'muffling'. Then how much drag is
added by the extra muffling hanging out in the airstream.  I think Tracy
said that his current belly mounted muffler is costing somewhere between
3-5 mph. Looking at the cube function of airspeed/hp, how many hp does
it take to recover 5 mph at 200 mph? Can I arrive at the same net
performance with a smaller in-cowl muffler & some careful heat shielding?

BTW, Bill's right about the name & design details (expanded pipe around
the cone) of Anti-reversion cones. Again, a plan comes together as I
learned more new stuff. I knew the design details but wasn't aware of
Jim Fueling. Thanks, Bill.

Sometimes dumb questions (or statements) yield some pretty intelligent
thoughts & useful data. Onward, through the fog...

Charlie


Charlie,

I suggest you look also into exhaust augmentation.
If you are already "skunk working" on something new and exhaust related, you
might as well reap the benefits from that. It should help with cooling
(pulls air through the radiators/oil cooler), it would provide some kind of
fairing (streamlines the cooling exit, exhaust exit and might hide any
muffler), it also should muffle the exhaust noise (might get away with out
any muffler...). As the augmentation implies a mixing with cooler (...than
exhaust) air this should muffle the noise as well. If it does not mix, it
will at least suround the hot exhaust gases with a mantle of cooler air -
muffling again. It should also increase efficiency as you have the exhaust
gases do some work - should also work for a turbo (double duty!)
Last but not least benefit: Depending on the exhaust routing ( how early in
the duct you can introduce the exhaust pipe into the cooling duct), the
cooler air in the duct will isolate the exhaust heat from the rest of the
engine compartement.

Just a little info from this site: http://bd-4.org/cooling_nicoson.html
Dan Nicoson is planning a V8 installation with exhaust augmentation, so it
is also liquid cooled and a lot of heat to be removed.......

Anyway, I hope between all on this list the maximum power, lightest weight,
most reliable system is found some time, so I can shamelessly copy the
perfect setup!! - ...sometime when I get to build:))

Cheers,
Thomas Jakits

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