Mailing List flyrotary@lancaironline.net Message #19395
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Bad Day Good Day Non-Rotary
Date: Thu, 24 Mar 2005 16:13:10 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Some days are bad, some days are good and some days have a bit of both.  I went out to the hangar around 1000 to hook up my new digital Fuel Monitoring system.  The Bad news is it read the first pulse and froze (more on this later), so I was a bit discouraged, though it might be the EFI pulse might be dirty compared to the laboratory pulse I had been using to test the unit.  Figured I would have to haul my oscilloscope out to the hangar tomorrow to see what the EFI  pulse train actually looked like.
 
But, while scratching my head, my two new next-door hangar neighbors showed up to fly their Kobe Ultralight.  These are both older airline pilots (one retired) who decided to fly utralights - without any lessons of course.  But, nice guys just the same.  The first flight made about two weeks ago ended up with one of the landing struts bent from dropping it in a bit high. 
 
Today they were back for another try.  Number one takes off and it sounds like to me that he is not making anywhere near full power.  He flys around the pattern a couple of times making passes at the runway and finally sets it down with about a 2 foot drop - not too pretty but respectable.  He then is trying to talk his buddy into taking it up - as they are discussing how it handles, I over hear him make a comment that at full throttle the power fades and you have to pull it back to around 4500 rpm ( the max he has reached) to get the power back.
 
Well, I know nothing about rotax engines but that sounded like fuel starvation at higher power settings.  I asked what type fuel pump they had and it turns out it is a diaphragm type driven by pulsation's from the engine via a tube.  Sure enough as I looked it over, I found that the tube from the engine to the pump that provided the suction pulses to work the diaphragm was crimped almost shut near the pump where it was difficult to see.  Clearly not a good condition, I point this out to them and they rapidly put on a new tube.
 
Fired it up and got almost 6000 rpm on the ground.  Took off and look like he was going straight up - a marked difference in performance.  Don't know if this condition would have resulted in an accident - but clearly not a good situation.
 
So they day turned out not so bad after all.  Then I got home hooked up the EFI monitor and it wouldn't work there either !!!!!
 
Turns out I changed ONE line of code this morning before taking it out and had not bothered to check it on the laboratory pulse meter. I mean it was a very simple change {:>).   It didn't work on it any better back at home than it did on the aircraft.  But, it was a relief to know it was a simply code screw up.  Eliminated that line of code and all is back working.
 
So what started out to be a bad day (relatively speaking) ended up pretty nice.
 
Ed
 
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson@carolina.rr.com
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