Mailing List flyrotary@lancaironline.net Message #17368
From: Paul <sqpilot@bellsouth.net>
Subject: Re: [FlyRotary] 3" Duct Was: [FlyRotary] Re: I found the power
Date: Thu, 17 Feb 2005 07:23:10 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
As usual, you came through with the information I was looking for, Ed.   Thanks again....I will bring outside air to my throttlebody one way or another.  It is such a noticeable difference.  It might be possible that two things are coming into play here.  Number one, of course is the temperature difference of the air. The second is that the cowling is fairly close to the intake of the throttlebody, and perhaps the volume of air entering the throttlebody is being somewhat restricted.  One thing I do know for sure is that I need to bring in that outside air.  Paul Conner
----- Original Message -----
Sent: Wednesday, February 16, 2005 10:01 PM
Subject: [FlyRotary] 3" Duct Was: [FlyRotary] Re: I found the power

Paul, I use a 3" dia SCAT tube which undoubtedly causes some loss of pressure, but much better than sucking in hot air from under the cowling.  I used to know a rule of thumb formula that told you how much power you lost for each 10F temp rise, I think it was 1% power loss for each 10F.  If correct then with an OAT of say 60F , your under-the-cowl air temp could easily be 120F.  A 60 deg rise of temp =  6% loss in power.  So say you are making 162HP at 5600 on a 60F day.  You put the cowl on and the temps go to 120F, 6% of 162 = 9.72 HP loss or down to 150.28HP.
 
 
My spreadsheet shows that a 9.72 HP drop to 150.28HP would give you an rpm of  around 5150 - 5200. This sounds fairly consistent with what you are seeing, I believe.
 
With my cowl off my static might be 5300 rpm - with my cowling on with SCAT attached to the throttle body I get at least 5600 rpm and perhaps 5800 on a cooler day. So I think say 7-9 HP is too much to give up to hot air.  Duct that sucker.
 
Ed A
----- Original Message -----
From: Paul
Sent: Wednesday, February 16, 2005 8:54 PM
Subject: [FlyRotary] Re: I found the power

Thanks, Ed....I think the results of my on-again-off-again cowl experiments pretty well proved this.  Do you think that SCAT or SCEET tubing (the one with the wire reinforcement, whichever that one is) would create too much drag on the incoming air?  Paul Conner
----- Original Message -----
Sent: Wednesday, February 16, 2005 6:07 PM
Subject: [FlyRotary] Re: I found the power

Paul,
 
If you are not routing outside air to your engine intake, you are giving up power.  The less dense, hot air underneath the cowling will take 200-400 rpm away from your rotary.  The NACA ducts should work well for this application.
 
Ed A
----- Original Message -----
From: Paul
Sent: Wednesday, February 16, 2005 6:26 PM
Subject: [FlyRotary] I found the power

Today I finished installing the firesleeve on the remaing fuel lines, made some stand-offs so that the fuel lines would not be right up against the engine, and finished hooking up and securing a few other items. With the top cowling off,  I ran the pumps for a minute, then checked for leaks...none found.  Then I started the engine and ran it for 20 or so seconds and shut it down and reinspected for fuel leaks. None found.  I restarted and taxiied away from the hangar a bit so as to not be as loud for others in and near the hangar and did a full power runup.  I hit 5600 static rpm's. In the past, the best I could hope for was 5200, most of the time settling for 5100 rpm's.  I taxiied back in and installed the top cowling....max rpm's 5100.  Took the top cowling back off....max rpm's 5600.  One more try....5100 with the cowling back on.  It is beginning to become more clear to me, that one of two things are affecting rpm's.  Option one is that with the top cowling on the engine is ingesting heated air and just cannot develop the same power as when it ingests outside unheated air.  Option two is the muffler bearing may be worn.  I'm kinda leaning toward option one.
     I was thinking of installing two small NACA ducts on the bottom of my cowling with two hoses coming up to feed air to my TWM throttlebody.  The NACA ducts I purchased from Van's RV (made for cowling ventilation) already have a male outlet already molded in the assembly, so you just slide a hose over it and secure with a clamp. Very simple installation.(Works well for my cabin ventillation) If I recall correctly, they are about the same size as my throttle body bore. I wonder if I will loose much efficiency as the air goes through the corregated hose, and if the Van's RV ventillation NACA ducts will provide a sufficient volume of air. Of course while flying, I would have the advantage of a little bit of ram effect as well as the ability to suck in fresh outside air that has not been heated inside the cowling during taxi/takeoff run.  Any opinions/suggestions would of course be much appreciated.  I will discuss the vapor lock issue in the next post, so as to not complicate responses, etc.  Thanks to all who reply.  Paul Conner
   


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