Mailing List flyrotary@lancaironline.net Message #16778
From: Ernest Christley <echristl@cisco.com>
Subject: Re: [FlyRotary] Re: PSRU - reaction bearing
Date: Wed, 09 Feb 2005 09:12:15 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
George Lendich wrote:

Ernest,
This is something I'm familiar with, but can you tell me who makes this
particular PSRU and how is the sun gear attacked to drive shaft.
 

This is a one-off design done at Lakeridge (8NC8) by Joe Hunt a few years ago.  The sun gear apears to be a integral part of the input drive shaft.  The propeller shaft is driven from inside splines on the planet gear carrier.

**** Firstly plain ball bearings DO take some thrust. Tracy does use one in

the front ( of his PSRU) I believe.
I can't say how much thrust it will take but it appears to be quite large -
take the size to your local bearing supplier and they will identify it and
give you a thrust rating.

I know there's a 1,000 ft/lbs of thrust there, but how much is carried
rearward I'm not sure.

 


I have a bearing supplier that I've worked with in the past.  I will get them in the loop.
The sun gear is a tight slip fit into and rides on the inside of the ball bearing housing, which is 3/4" high.  The balls are 1/2" diameter as close as I can measure, but I'm unable to get the calipers down into the housing for a really accurate measurement.

I was thinking about this last night when I should've been sleeping, but I would think that the reaction forces would be a simple vector based on the helix angle of the gears and the input torque.  Assuming a 3" sun gear with a 30degree helix and 150ft/lb of torque, the reaction force would be:

150ftlb*12in/ft / 1.5in = 1200lb of force across the helix teeth
The part absorbed by the rear thrust bearing would be:
sin(30) * 1200  =  600

I didn't take the time to measure the helix angle this morning like I meant to, but if the angle is 20degrees, the force at the rear bearing will drop to around 410, and 10 degrees will take it down to 208.

Question - is the rear teeth of the sun gear turned down before being
pressed into the bearing - I'm assuming it is.
George ( down under)

 

I took a picture last night, but didn't get around to uploading it to the computer.  The rear of the sun gear is turn down to be a tight slip fit into the ball bearings inner race.
Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster