Mailing List flyrotary@lancaironline.net Message #15805
From: Dale Rogers <dale.r@cox.net>
Subject: [FlyRotary] Re: Fuel Pump Load
Date: Sat, 22 Jan 2005 22:05:46 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Wendell Voto <jwvoto@itlnet.net> wrote:

Okay,  I'm conviced, I'll go for 100% over rated current draw.


Wendell,

  You are on the verge of being a victim of over-simplification.  I'll try to be as succinct as possible and still cover the important considerations.

  Rule number 1: The fuse/breaker is there to protect the wire.  If too much current is pushed through the wire, it will melt.  You don't want that to happen.

  Rule number 2: The wire MUST be large enough to handle all the loads connected to it - plus a "fudge" factor of about 10 - 30%.  Remember: larger wire == more weight, so you want to keep your wire sizes pretty close to the actual loads they'll be carrying. Over on one of the canard lists, someone put up a chart of how much current each wire size will carry.  Probably Aeroelectric has a similar chart.   Rule number 3: If your fuse is too big for the wire, the wire will protect the fuse.  You don't want that to happen.

  Here's an example of how to pick your wire/fuse combination:

The maximum output of the alternator is 65 Amps.  A #6 wire will carry about 54A - up to 33 feet - without an excessive rise in temperature (35*C over ambient).  A #4 wire will carry up to 72A under the same conditions.

Since your worst-case normal operation only passes 65A - and is usually a lot less - a 70A breaker should never trip unless something is seriously awry, yet still trip before your wire gets too hot from a short. Hope this is some help.
Dale R.
COZY MkIV #1254


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