Mailing List lml@lancaironline.net Message #8062
From: <RWolf99@aol.com>
Subject: Sticky Stuff Dispensers
Date: Thu, 4 Jan 2001 14:04:40 EST
To: <lancair.list@olsusa.com>
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I bypassed the problem of sticky stuff dispensers turning my epoxy dark by
simply not using one.  I keep my epoxy bottles (resin, fast hardener, slow
hardener) in a cardboard box on a shelf in the laundry room next to the
garage.  This room is heated and air conditioned, like the rest of the house.
 (The garage is not.)  When I mix epoxy, I put a paper mixing cup on a
digital gram scale, pour in XX grams of resin straight from the bottle, hit
the "tare" button, and then pour in XX / 4 grams from the hardener bottle.

If a huge layup requiring pre-measured amounts is necessary -- to be mixed in
the heat of battle -- I premeasure the resin and hardener in separate cups.  
About 3 grams of hardener stays in a 3 oz Dixie cup when I pour it into the
resin cup, so I increase the amount of hardener by 3 grams.

It takes about 1/2 gram of resin per ply-in2 for small layups and 1/3 gram
per ply-in2 for large layups.  (A 10x10 inch 2-BID is 200 ply-in2.  That's a
large layup.)  This gives some leftover for brushing onto the surface before
placing wet BID sandwiches and enough for ensuring peel ply is fully wet out
-- you will eventually develop your own rule of thumb in terms of "grams of
resin per ply-in2".  I may have more excess than other folks, but I hate to
run out in the middle of a layup.

The electronic digital scale cost about $100 several years ago (they're
cheaper now) and is small enough to leave on my workbench all the time.  The
epoxy stays warm in winter and cool in summer.  I have used sticky stuff
dispeners and they are very handy, but that was when I had a
temperature-controlled lab at work and we were mixing lots of epoxy all day
long -- not 2 or 3 small layups after dinner.

- Rob Wolf
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