Mailing List lml@lancaironline.net Message #60741
From: Gary Edwards <gary21sn@hotmail.com>
Sender: <marv@lancaironline.net>
Subject: Re: Ceramic exhaust coatings
Date: Tue, 17 Jan 2012 13:59:32 -0500
To: <lml@lancaironline.net>
...But if it makes you feel good....
 
Nice rip Fred.
 
So, all those racers out there (motorcycles, quads, drag cars, sand rails, drag boats, snowmobiles, etc.) with heat coatings on top of their pistons are only using it to "feel good"?
 
On a side note, I know it sure keeps my chrome motorcycle pipes from turning brown or blue.  Oh, and they have not shown symptoms of failure after years of use.  Read below.
 
...Don't do it.  It will droop off due to gravity having absolutely no creep strength, and will drop in a heap in a few hours.  And it will rust to dust in a few cycles....
...Mild steel has no capability in this operating regime.
 
Why is it then that there are hundreds, no thousands, of experimentals out there (several at this airport)with steel exhaust systems that have been flying for years, decades, with no problems or symptoms that you describe?
 
Gary 
 
----- Original Message -----
Sent: Tuesday, January 17, 2012 8:41 AM
Subject: [LML] Fw: Re: Ceramic exhaust coatings

 
.
 
"But there hasn't been much posted on the subject of interior heat coatings for the exhaust system." 
 
Can't hurt, reduces the heat flow to the metal slightly, but only slightly.   Too thin and has too high a thermal conductivity to  help much.  But if it makes you feel good.  Leave the outside surface alone and let it turn its natural black.  When the exhaust manifold has reached the end of its life due to thinning of walls extensive cracking, or creep (see picture posted by Brent), replace it.  Think of exhaust manifolds like oil filters.  Plan on regular replacement depending on the operating regime.  More demanding (such as turboappliction), shorter replacement interval. 
 
Don't even think about Inconel (very high temp alloy) exhaust headers.  Not worth it. 
 
"I might go with a mild steel system if I were to do it again."
 
Don't do it.  It will droop off due to gravity having absolutely no creep strength, and will drop in a heap in a few hours.  And it will rust to dust in a few cycles.  That is why stainless steel is used - because of its higher strength at elevated temperatures and because of its corrosion resistance under the same conditions.  Mild steel has no capability in this operating regime.
Fred
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