Mailing List lml@lancaironline.net Message #49744
From: Fred Moreno <fredmoreno@optusnet.com.au>
Sender: <marv@lancaironline.net>
Subject: Prop comparison: old MT vs new Hartzell IO-550 Lancair IV
Date: Wed, 03 Dec 2008 21:19:41 -0500
To: <lml@lancaironline.net>
Message
Caution: this is NOT a heads up comparison of the latest in prop technology. 
 
Background: I originally flew with a 12 year old MT three blade 80 inch prop intended for the EngineAir V-8 and lower altitude cruise.  It was optimized for lower RPM, lower altitude, and more horsepower, hence the larger diameter.  I retired it due to sensitivity to rock damage, a continuing hazard here in Australia.
 
I replaced the old MT with the latest Hartzell 3-blade scimitar prop available through Lancair.  It is 78 inches in diameter, has very thin blade tips, and the blade tips are swept back roughly 30 degrees.  These changes would be expected to reduce Mach effects at high RPM and cruise speeds.  They do. 
 
Notes on data: The MT test was done in August, 8500 feet, DALT 9280 ISA+13, 50F LOP, wide open throttle, 22.7 to 22.9 in Hg, cowl flaps closed.
 
The Hartzell test was done in December, 8500 feet, DALT 10,500, 50F LOP, wide open throttle, 22.3 to 22.6 in Hg, cowl flaps closed.
 
Engine data via Electronics International MVP-50.  Flight data via Chelton EFIS.  TAS has been carefully calibrated with an uncertainty of plus or minus 2 knots, probably better than plus or minus 1 knot.  Autopilot held altitude and heading.  I did not record weight with the MT test, but with the Hartzell the new empty weight with heavier prop and interior completed is 1987 lbs.  For the flight test I added 400 pounds of pork, 75 gallons of fuel, and perhaps 10 pounds of oil bottles, tow bar, charts and rubble in the airplane for a total of 2836 pounds departure weight.  
 
The comparison is shown below.  Measurement resolution is one knot on the Chelton.
 
 
The benefits of the Hartzel prop show most clearly at higher RPM as expected.  The larger diameter MT actually went slower when operated well past its optimal speed. 
 
For bragging purposes, I cranked the RPM all the way up (2680, actually) and set the mixture at best power.  Result was 248 knots at the same flight conditions as above burning 17.6 GPH.  The MVP 50  showed 76% power, but accuracy of that number is unknown and probably a bit suspect.  Result is 14.1  nautical miles per gallon.
 
Economy cruise would be 2300 RPM, 50F LOP (61% power according to the MVP 50) and yielded 232 knots at 12.2 gallons per hour.    Result is 19.0 nautical miles per gallon.
 
For laughs, I calculated the simple flat plate area for several of the cruise conditions, still assuming 85% prop efficiency (a guess), 15.6 HP/gallon per hour (apropriate for 10:1 pistons and LOP according to GAMI) and I got 1.91 square feet, about a 10% improvement on the stock Lancair IV as reported by Martin Hollman.  The cost: perhaps 1000 hours of additional work for drag reduction, primarily ahead of the firewall. 
 
If any are interested, I used a prop spinner mounting method that hides all the screws with the new MT prop with Lancair spinner.  Must be worth at least 0.003 extra knots!  Looks nice and slick.  If you are a fanatic, let me know and I will publish some instructions as "builders tips."
 
Fanatic Fred
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