I agree about the large volume. I probably didn't properly
account for this change.
I've taped the leading edge and checked all holes, packing tape
edges, fittings and distinct joints with soapy water and a chip brush.
Perhaps it's leaking so little that I didn't notice the bubbles, or in
a place I didn't check. Did priming and body work change the results
of your air leak-down tests?
Wing
has a lot of volume, this can make the balloon inflate/deflate with
changing temperature or pressure. Also I had a lot of problem with
packing tape, seems air always found an escape path in the carbon that
wasn't body worked and primed. As for finding leaks, just use soapy
water and a chip brush, leaks will bubble up.
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