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Paul writes:
"the rest (snip) seem to blindly advocate iron chunks
strapped to the top/back of aircraft engines that disappeared from the
rest of the internal combustion community decades ago."
There are many times more IC engines using magneto ignition than
battery driven ignition. Virtually every weed whacker, lawn mower, leaf
blower, two stroke sport engine (atv, motorcycle, jet ski, snowmobile,
etc), third world prime mover, Funny
Car and Top Fuel drag racer uses magneto ignition. Before you wrinkle
your nose up in that "I smell excrement" expression over my comparison
of aircraft engines to leaf blowers I would point out that the
operational requirements of a aircraft engine (air cooled, light
weight, operation at high power settings, high gyroscopic loads) are
much closer to that of a leaf blower than an automobile engine (water
cooled, low power settings, minimum emissions, quiet). People tend to
class engines by horsepower when the more accurate method is to class
them by operational parameters. Aircraft engines, generators, marine
engines and leaf blowers are at one category and automobile and
motorcycle engines are in another.
Demonstrated performance over millions of flight hours seems to be a
solid foundation for "blind" advocacy. Paul is correct in the assertion
that there are more mag failures than EI failures but he fails to
consider the number of flight hours for both systems. I strongly
suspect that the mag failure per flight hour rate is significantly
lower that the EI failure per flight hour.
"nothing has demonstrated lightning
protection"
Not according to the Feds.
The recently adopted DO160E has two sections devoted to direct and
indirect lightning effects. The "pin injection tests" subject the
connector pins up to a 1600 volts /1600 amps pulse that the internal
electronics must deal with. I was on the design team that was the first
to certify equipment under these new standards (Chelton Flight Logic).
"D-sub connectors are all
over most homebuilts and work fine"
D-Subs are crap. Anytime I have designed one into a system I have
regretted that decision. Not long ago, on this list, there was
discussion about failing D-Subs on EI systems. The only thing carppier
than a D-Sub is a Faston (apologies to Bob N.). I had three Fastons on
my plane, two have failed and, with the exception of landing lights,
have been the only electrical system components to fail since first
flight.
The "gear" issue is, in
fact, an impulse coupler issue and the impulse
coupler can, and should, be eliminated with a mechanical or electronic
starter vibrator connected to a magneto with a second set of "retard"
points.
Having cockpit adjustable timing scares the fudge out of me. Now there
IS a throwback to the dawn of internal combustion. The pilot has no
facility to detect impending engine meltdown yet has the ability to
initiate it. As it is, pilots apparently can't be trusted to fatten up
the mixture during decent. What makes you think that after advancing
the timing for good cruise fuel economy the ape holding the stick will
remember to retard the timing when going missed? The check list? About
the time you are bringing up the gear in hard IMC the detonation that
you had no way to detect has scattered two piston crowns. 600 feet AGL,
hard IMC, no power, 30 knots over stall ... nice. If the EI system has
a mechanism to prevent the above situation then it has the facility to
eliminate the need for pilot adjustability. DUH.....
No ignition system ever failed because its "Theory of Operation"
failed. They fail because some minor component was poorly engineered
or applied. The KISS principle, the Ockham's Razor of designing for
reliability, dictates that the simplest system that meets the
requirements is the best system. If it aint there it can't break. EI
adds tremendous complexity in components, software and wiring as well
as a dependency on the airframe's power system. BTW, a single
alternator with two batteries is a single source electrical system with
reserve storage capacity, not a triple source system. Please add a
secondary alternator.
In the past I designed a twin plug ignition system for a six cylinder
air cooled engine (Porsche endurance racing) that operated flawlessly
for five race seasons yet I elected to use a magneto system in my
airplane, which has performed flawlessly for over 900 hours. The engine
starts within five seconds and has never failed to start, even hot. I
don't care how low the engine will idle because I never idle below 900
RPM since lower that that the turbos don't properly scavenge and the
counterweight torsional balancer bushings' wear is accelerated. I
always cruise in the flight levels except when I am racing (and
winning) the Lancair Fly-In races so low altitude power doesn't seem to
be an issue.
Having said all that I would install an EI system in my airplane if
that system addresses the reliability and robustness issues. So far,
none of the systems on the market have cleared that bar. IMHO, can
magnetos be improved? Yes. Have EI systems on the market demonstrated
superiority in some aspects of operation? Yes. From an overall
operational perspective, have current EI systems demonstrated
superiority to magnetos? No. But by all means, if you have a different
opinion don't let me stop you from sitting under the D-Sub connector of
Damocles. My opinion may change, if you survive.
Despite the rhetorical similarities, engines are not a religion. They
are mechanical dynamic systems that must respond to reason. Clear,
unbiased analytical thinking will bring you to the truth and sometimes
that truth runs contrary to faith. Experimenting is advocated and
encouraged but, for the love of low insurance premiums, use your brain.
Wishing all a Happy, Prosperous and SAFE New Year.
Brent Regan
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