Mailing List lml@lancaironline.net Message #26763
From: billhogarty <billhogarty@direcway.com>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: TSIO550 Dipstick Info
Date: Sun, 28 Nov 2004 15:10:12 -0500
To: <lml@lancaironline.net>
Here is some trivia that may come in handy  for TSIO 550 owners:

When my engine came back from prop strike overhaul, the dipstick had a problem.  When inserted and rotated to the locked position, it would pop back to the unlocked position every time...????...Ouch! - can't  run the engine like that!!!

The overhaul shop couldnt understand the problem however  the TCM factory mentioned that there was a convoluted washer under the gasket that could be the culpret.
When I removed the gasket, I couldnt see any washer but when using a magnafying glass, I could see a tiny line around the inside of the cap. If this was the washer, how to fix???

Since it appeared that the dipstick assembly was spotwelded together, I decided to drill  four evenly spaced 3/32 inch holes thru the top of the cap and then apply pressure thru the  holes, evenly around the spring, hoping to force it down into position.
But, as I completed drilling the first hole, there was a loud ":twang" as the spring reversed itself.  Problem solved!!!!!

I hope this trivia might save another builder a lot of time and frustration.  Regards,  Bill Hogarty

P.S.  Rebuilding N499R now 75% complete
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