Mailing List lml@lancaironline.net Message #25110
From: Marvin Kaye <marv@lancaironline.net>
Subject: Re: [LML] Engine Cooling
Date: Mon, 30 Aug 2004 13:46:56 -0400
To: <lml>
Posted for "Christopher Zavatson" <Christopher.Zavatson@udlp.com>:

 Gary,
 You bring up very good points.  I just recently completed new cowl and
 cooling approach on my 360 which addressed some of your points.  The
 results are fantastic:  Peak cylinder temps are down 30 degF and speed
 is up ~3kts.
 1.  Pressure recovery.  I would guess that more attention is not paid
 here due to the increased complexity.   My new inlet area is actually
 smaller than on the original cowl, but two diffusers, one part of the
 cowl and the other part of the engine take the air through controlled
 expansion.  The cowl split line can no longer run through the inlets
 however.
 2.  The diffusers lead to a fully enclosed plenum chambers which
 eliminates the common leak paths.  It is difficult to say what
 percentage of the improvement should be attributed to reduced leakage
 and how much to pressure recovery at the inlet.
 3.  The pressure drops across individual cylinders are balanced with
 aluminum baffle material.  If, within the plenum above the engine, the
 pressure is high enough, the velocity low enough and pressure drops
 equal for all cylinders, the air will indeed "magically get to where it
 needs to go".  It is very difficult to quantify all of these parameters
 so some experimentation is needed.  Note:  The Lycoming cylinder fins
 don't have the blocked fins on one side of the head as is seen on the
 Continentals.  This, of course, not only adds restriction, but asymmetry
 for the cylinder located at the end requiring extra treatment specific
 to Continental installations (See Rob Logan's photos).
 4 and 5 get more engine and airframe specific.  The 320/360s have sharp
 edges all along the bottom edge of the firewall, so the ES is already
 one step ahead.  I have not yet made any changes here - I left that as a
 future project.
 Chris Zavatson
 N91CZ
 360 std
 
 Christopher Zavatson
 Mobility Technologies
 United Defense
 (408)289-4329
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