Mailing List lml@lancaironline.net Message #20978
From: Jim Cameron <toucan@78055.com>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: Gap Seal Tape
Date: Sun, 12 Oct 2003 22:55:16 -0400
To: <lml@lancaironline.net>
    I've used gap seal tape on two ES's, with no problems.  I bought everything from Wings 'n Wheels (through their online site).  Most of it is made in Germany.  The only product I got from them that didn't work out was some super-special (read expensive) tape from 3M that was supposed to be good for wing root gaps.  It wasn't -- the type 33+ electrical tape in white works much better.
    Probably the key to the gap seal tape is to have everything really, really clean before installation.  That means putting it on before the first wax job, and cleaning everything with ethanol.  (This isn't available everywhere, but any specialty paint store that still sells shellac should have ethanol, since that's what you have to use to cut shellac.)  Installing the tapes is a three-part process:  first the double-sided sticky tape goes on, then the gap seal itself, then a leading edge sealer tape.  The gap seals are available in several widths, and in various lengths.  Everything gets rubbed down hard with a thumbnail or other non-marring implement.  If any corners don't stick down properly, the surface wasn't clean enough.
    If a plane has already been waxed, it might be problematic to get good adhesion.  A straight carnauba wax can be removed with solvent, but silicone-based waxes are essentially there until the next ice age.  (Yet another reason to use good old carnauba.)
    In descents the ES will occasionally see speeds of 220 knots or so.  How the tape will hold up on a Legacy with significantly higher cruise (and descent) speeds is a question mark.  This stuff is normally made for gliders, and as long as the wings are still on, they're a bit slower than the Legacy.  I'm going to put it on this one, so I'll let y'all know in a few months.
 
Jim Cameron
 
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