Mailing List lml@lancaironline.net Message #14205
From: Robert Smiley <rsmiley@centurytel.net>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: Re: [LML] First Flight Engine Testing?
Date: Sun, 30 Jun 2002 01:55:34 -0400
To: <lml>
I recall reading such a circular and also conducted similar tests.  Basically you want to test the fuel flow rate, without pumps, with the plane inclined to the pitch attitude you intend to climb out on takeoff.  The flow rate should be about 150% of the max flow rate required for a full rich full power takeoff.  That would be about 18 GPH for a 360. The max flow rate should be about 27 GPH. Of course if your bird is fuel injected, gravity flow will do no good but at least you know the system is not limited for flow rate.   You would also test the electrical pump flow rate.  That rate should also be in excess of the maximum needed for the powerplant.  Run the powerplant, on the ground with the plane tied down and inclined at the steep attitude.  The powerplant should not starve.  I did this by putting the plane on an inclined hillside and some blocks and also tied the plane down to my pickup.  It was also necessary to block the wheels both fore and aft to prevent the plane from rolling downhill.
 
Other ground tests were also conducted.  ie flow tests from the mains to the header tank to determine time  to fill header on the ground; time to fill header while engine running at 10.5 GPH and time for one or two pumps filling the tank. ( I have two lines feeding the header tank.)
 
After conducting these tests; I felt confident that the powerplant would not suffer fuel starvation on climbout.  This gave me great peace of mind, even to this day.
 
Spend the time testing all possible scenarios.  Record your results in your logbook for future reference and make appropriate entries in your POH for use in the aircraft.
 
Bob Smiley
N94RJ
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