Mailing List flyrotary@lancaironline.net Message #65953
From: Stephen Izett stephen.izett@gmail.com <flyrotary@lancaironline.net>
Subject: Re: [FlyRotary] Re: EC3 hardware notes
Date: Fri, 26 Jun 2020 10:49:54 +0800
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Hi Finn

Great news.
Look forward to getting the EC3 tested.
Hear what your saying re static.

Steve


> On 26 Jun 2020, at 8:15 am, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>
> Well, I dragged it outside and ran it today. (RX-8 Renesis, LS2 coils, Large secondary injectors)
>
> Like night and day! Smooth as silk.
>
> Ran it up to 5,800 RPM w/o prop.
> Mounted my RV-3B prop and ran it up to about 3,800 RPM.
> Don't know how I'm going to run it at higher RPMs until I get canopy back on, seats in and brakes connected. Too much wind from the prop.
> So it may be a while until I can run it at full power while I finish up some fuselage items, put on the wings, etc.
>
> Oh, the A controller chip does not have working inputs for Mode selector switch and Store/Primer switch. So I first ran it on B, thinking A wasn't working. But engine continued running when switching over to A.  I'm amazed how weak the inputs on those chips are.  (Actually I borrowed them from Tracy -- used -- so may have been damaged in a less humid environment.)  Still, I have two otherwise brand new chips I can't reprogram. So either the Vpp input or the PGD output must be damaged.
> In addition to taking precautions against static electricity when handling the chips, it probably would not be a bad idea to add static protection (for example 5.1V zeners to ground) on the 4 mode switch inputs, Store input, etc.
> J2 pins 1, 7, 9, 10, 11, 16, 21, 22, 23 and 24 all go directly to the CPU chips. Some have 10K pull-up resistors, some a capacitor to ground, but all susceptible to damage by static electricity, a stray 12V wire, etc.  when not connected to the PCM (program and control module). Maybe I'm just too charged up :)
>
> Finn
>
> On 6/25/2020 6:27 PM, Stephen Izett stephen.izett@gmail.com wrote:
>> Hi Finn
>>
>> When I went to the hangar yesterday, unfortunately I found that one of the solder lugs (not the joint, but the lug itself) on the EC2 to EC3 adapter db37 had broken off which is very disconcerting.
>> It was one of the secondary injector feeds, so not responsible for the rough running. I now need to replace/resolder it with a new female db37. Very annoying!
>> Doh! As I’m writing this, I just realised I still could have tested the code with one of the secondaries not connected.
>> I’m busy with my kids and grandkids up from the farm this weekend so its not going to happen for another week at least.
>>
>> Steve Izett
>>
>>
>>> On 25 Jun 2020, at 1:38 am, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>
>>> Cool. Probably won't beat you to it. Still working on the canopy bow. Fiberglass - yuk!
>>>
>>> Finn
>>>
>>> On 6/24/2020 8:37 AM, Stephen Izett stephen.izett@gmail.com wrote:
>>>> Hi Finn
>>>>
>>>> Both A & B chips erased, verified blank, reprogrammed (EC3CL8.HEX 17/06/2020), verified and checked program and config memory.
>>>> All looks right.
>>>> So after flying tomorrow on the EC2, I’ll see about swapping in the EC3 and see if she runs!
>>>> I’ll let you know how we go.
>>>>
>>>> Thanks Finn
>>>>
>>>> Steve
>>>>
>>>>> On 24 Jun 2020, at 7:52 pm, Stephen Izett stephen.izett@gmail.com <flyrotary@lancaironline.net> wrote:
>>>>>
>>>>> Hi Finn
>>>>>
>>>>> ok. Now I recall you mentioning this recently but misunderstood.
>>>>> Sorry I haven’t read all your emails carefully enough having done the work with tracy.
>>>>>
>>>>> Good news for this EC3, that being the case.
>>>>> I’ll see if I have enough time tonight to reprogram the chips as I’m headed down tomorrow and could test the new code.
>>>>>
>>>>> I tried to pick up some 2.7v zeners today, but they only had 3.3v in single units and 2.7v by the 1000!
>>>>>
>>>>> So the full wave clipping circuit you supplied should clip the CAS signal to Zener voltage + forward volt drop of the other zener.
>>>>> 2.7+~0.7 = 3.4v. If I use the 3.3v it would clip the signal at 3.3+~0.7=4v. My analog amp knowledge is woefully lacking these days
>>>>> but I thought this extra 0.6v would be fine for Tracy’s conditioning circuits.
>>>>> Appreciate any analog insights you can offer re those signal conditioning amplifier/buffers?
>>>>>
>>>>> Cheers
>>>>>
>>>>> Steve Izett
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>> On 24 Jun 2020, at 6:27 pm, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>>>>
>>>>>> Steve,
>>>>>>
>>>>>> It will NOT run programmed for Renesis and LS2 coils unless you reprogram the chips using the source code I uploaded on the 17th of June:
>>>>>>
>>>>>> "Here it is:
>>>>>> https://drive.google.com/drive/folders/1mVzPOxUwcGUlPizxnRF40nUyKBzfT4DC?usp=sharing
>>>>>> It's EC3closedloop.zip."
>>>>>>
>>>>>> Finn
>>>>>>
>>>>>> On 6/23/2020 6:23 PM, Stephen Izett stephen.izett@gmail.com wrote:
>>>>>>> Hi Finn
>>>>>>>
>>>>>>> Sorry, I misunderstood. Too many things on my mind at work at present.
>>>>>>>
>>>>>>> When I get to the EC3 mods I’ll:
>>>>>>> a. Test the EC3 with new clamped CAS input. If no change and it still runs like a dog on two legs  -
>>>>>>> b. I’ll reprogram the chips with your hex code and retest.
>>>>>>>
>>>>>>> On another note:
>>>>>>> Still trying to decide on whether to pay to have my 4 blue secondary injectors cleaned and tested or
>>>>>>> buy new injectors, New ones are cheaper on eBay but are they knock offs that I shouldn’t trust?
>>>>>>> Cleaning is $40 each. New ones are $20 each!
>>>>>>>
>>>>>>> Cheers
>>>>>>>
>>>>>>> Steve Izett
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>>> On 24 Jun 2020, at 12:04 am, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>>>>>>
>>>>>>>> Oh, you already reprogrammed them with the fixed code I uploaded?
>>>>>>>>
>>>>>>>> Finn
>>>>>>>>
>>>>>>>> On 6/23/2020 10:44 AM, Stephen Izett stephen.izett@gmail.com wrote:
>>>>>>>>> Thanks Finn.
>>>>>>>>>
>>>>>>>>> I’ll add the 2 zeners to the EC3 and test it.
>>>>>>>>> I thought the reprogramming of the chips was right.
>>>>>>>>> MPLABS reported them to be good.
>>>>>>>>>
>>>>>>>>> Steve
>>>>>>>>>
>>>>>>>>>
>>>>>>>>>
>>>>>>>>>
>>>>>>>>>> On 23 Jun 2020, at 9:56 pm, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>>>>>>>>
>>>>>>>>>> Attached is an excerpt of the EC3 CAS input conditioning circuit without added clamping circuit and with.
>>>>>>>>>>
>>>>>>>>>> Finn
>>>>>>>>>>
>>>>>>>>>> On 6/22/2020 10:02 PM, Stephen Izett stephen.izett@gmail.com wrote:
>>>>>>>>>>> Thanks Finn. Did you previously give us a the circuit? Do you have a sketch of it?
>>>>>>>>>>> I’ll mod the EC3 and see if that is the problem.
>>>>>>>>>>>
>>>>>>>>>>> Cheers
>>>>>>>>>>>
>>>>>>>>>>> Steve Izett
>>>>>>>>>> <EC3 CAS input with clamp.pdf><EC3 CAS input.pdf>--
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