Mailing List flyrotary@lancaironline.net Message #65808
From: Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net>
Subject: Re: [FlyRotary] Re: First engine run -- prop or not?
Date: Thu, 4 Jun 2020 14:33:47 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
To clarify, here is an excerpt from the EC3 manual:

"CLOSED  LOOP MODES OF OPERATION.
NOTE!   As of  9-12-2012  the EC3 includes a BETA version of the software that enables 2 closed loop modes as described below.   DO NOT enable them in flight until you are certain they are working properly on the ground.   You should also follow the instructions for setting up Mode 3 and 1 BEFORE trying these Closed Loop modes of operation. 

Before attempting operation in Closed loop mode, Make sure you have selected the type of O2 sensor you are using for either Narrow Band or Wideband sensors.  See Mode 5 instructions for details on doing this.

 There are two closed loop modes.   When  Mode 1 is selected  with Cold Start switch ON the controller monitors the mixture and trims the injection to keep mixture close to the mixture point programmed in Mode 0A  as long as the basic programming is within trim range which is pretty wide.    If this mode is working properly you should see the EC3 bring the mixture back to the set point after making a manual mixture control adjustment that would normally take it out of range.  If you can't verify this, do not try the auto program mode of closed loop (Mode 3)

The target for the closed loop modes is set in Mode 0A,  engine running, Mode 0 selected and cold start switch off.  With the engine running and warmed up, adjust the mixture control to the desired operating point by observing the mixture monitor.  If the monitor isn't working for any reason don't try to set this until it is.  When at the desired mixture, press the Store button.  The mixture target should now be set. 

The other closed loop mode (Mode 3 selected  with Cold Start switch ON) is the auto programming mode that adjusts the MAP table.  It  works the same way but uses a  narrow trim range and updates the map table if necessary to keep the mixture near the mixture point programmed in Mode  0A .   Since the loop is all internal to the EC3 it happens faster than the EM2/3 auto program mode in earlier versions and of course does not require the EM2/3 to work.   Should eliminate a lot of tuning headaches for some builders. Manual programming Modes 1 & 3 operate as described later in this manual with Cold Start switch off".

Looks like for the stand-alone EC3 auto tune it must have the Closed-loop option.

Does you EC2 have that?

Finn


On 6/4/2020 1:58 PM, Todd Bartrim bartrim@gmail.com wrote:
I also have the EC2 & EM2 with the autotune. It does work, but it only makes changes to the map table at the address that you are currently on due to your throttle position. Moving your throttle position to other addresses will result in gaps where it is hard to hit each address using the auto tune. At this point though you should have a decent base line to work with and you can just manually go through the table to make adjustments as it will be obvious which ones need to be adjusted. Then repeat as required.
But as Andrew pointed out it uses a narrow-band O2 sensor, so it is not great. I have a PLX wide-band O2 sensor that also has a narrow-band output that feeds the input to the EM2. I can't say for sure but it did seem to give a more responsive signal to the EM2, which improved the auto tune. But as it also gives a very accurate and responsive wide-band output to it's own display, which is essential for fine tuning manually.

Todd Bartrim


On Thu, Jun 4, 2020 at 7:57 AM Andrew Martin andrew@martinag.com.au <flyrotary@lancaironline.net> wrote:
I have 2007 EC2, EM2 has autotune feature, I just found it quicker to tune manually as its setup for narrowband o2 sensor, but used wideband.
Andrew

On Thu, 4 Jun 2020 at 10:14 pm, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
I doubt there's auto tune in the EC2, but what do I know?

OK, looked in EC2 source code, last comment ;10-09-05 (Oct 2005), so I
doubt it.
There's also source code for EC2F, what ever that is. Latest comment
there is ;03-16-12

No mention of auto tune in either.

I could be wrong.

Finn

On 6/4/2020 9:01 AM, Stephen Izett stephen.izett@gmail.com wrote:
> Hi Finn & all
>
> Can anyone using an EC2 confirm if the Autotune functions works for them?
> Not the autotune built into the EM3 engine monitor, the EC2 version.
>
> Thanks
>
> Steve Izett
>
>> On 2 Jun 2020, at 10:10 pm, Stephen Izett stephen.izett@gmail.com <flyrotary@lancaironline.net> wrote:
>>
>> Hi Finn
>>
>> Thanks for the updated EC3 doc. I had an older version.
>>
>> Steve
>>
>>> On 2 Jun 2020, at 9:28 am, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>
>>> Yes, after putting the EC3 into injector test mode and checking that each is clicking (screwdriver as stethoscope) and into ignition test mode and see that all four plugs are firing, that would be my next step.
>>>
>>> You say you've already checked that the wiring to coils and injectors are correct:
>>> J2-3 Prim Inj 1
>>> J2-4 Sec Inj 1
>>> ...
>>> J2-10 Trail Coil 1
>>> ...
>>>
>>> I continuously surprised myself on how often I'd wired something wrong, in spite of trying to be very careful about getting it right. I wasn't kidding about Murphy working overtime.
>>> It's easy to get the pin numbering wrong on the connectors.
>>>
>>> If I were getting desperate, I would remove (one at a time) the connectors on the injectors and coils and check continuity from J2 pin to the connector pin.
>>> (You know that the power side are correct because works with EC2)
>>> Finn
>>> Got the copper washers in the mail today, but think I'll wait for these:
>>> https://www.ebay.com/itm/293592023854
>>>
>>> On 6/1/2020 7:30 PM, Stephen Izett stephen.izett@gmail.com wrote:
>>>> Thanks Finn.
>>>>
>>>> I had a chance to unpack the dump last night and conquer with your reflection.
>>>> I’m in the dark re the EC3. Checked wiring twice now.
>>>> I must put a cro on the injectors and coils to confirm they are triggering correctly.
>>>>
>>>> Steve
>>>>
>>>>> On 1 Jun 2020, at 9:59 pm, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>>>
>>>>> Program Mode 5 (Reset function)
>>>>>
>>>>> As of 01-25-13 the EC3 can be used with either the common narrowband O2 sensors or the more advanced wideband sensor systems.   Be sure to verify that your wideband sensor outputs in the range of 0 - +5 volts if using a wideband type.  To select the type in use, use the power up program mode method below:
>>>>>
>>>>> To select the O2 sensor type , perform the following steps:
>>>>>
>>>>> 1.  Turn the EC3 power off.
>>>>> 2.  Select mode 5 with the Mode Select switch
>>>>> 3.  Select the O2 sensor type using the Cold Start switch:  Up = Wideband, Down = Narrowband
>>>>> 4.  Press and hold the Program Store switch.
>>>>> 5.  While holding down the Program Store switch, turn on the power switch to the EC3.
>>>>> 6.  Keep holding the Program Store switch for about 1 second, and then release it.
>>>>> 7.   Return the Mode Select switch to 0.
>>>>> 8.   Power the EC3 off.   When the EC3 is powered up again it will be set for the O2 sensor type selected.
>>>>>
>>>>> Uploaded doc to:
>>>>> https://drive.google.com/drive/folders/1mVzPOxUwcGUlPizxnRF40nUyKBzfT4DC?usp=sharing
>>>>>
>>>>> PDF version still states that B is automatically programmed when A is programmed. Not true. Use the Word doc.
>>>>>
>>>>> Finn
>>>>>
>>>>>
>>>>> On 6/1/2020 9:16 AM, Stephen Izett stephen.izett@gmail.com wrote:
>>>>>> Hi Finn
>>>>>>
>>>>>> How does the mode 5 O2 sensor change work.
>>>>>> Ive not found this in the EC3 documentation.
>>>>>>
>>>>>> Steve
>>>>>>
>>>>>>> On 31 May 2020, at 4:08 am, Stephen Izett stephen.izett@gmail.com <flyrotary@lancaironline.net> wrote:
>>>>>>>
>>>>>>> Hi Finn
>>>>>>>
>>>>>>> Thats good news.
>>>>>>> At some point I’ll plug the EC3 in and see what the EM3 reports.
>>>>>>>
>>>>>>> We’re finally back in the air and testing again after the last 3 months of responding to COVID here in Perth.
>>>>>>>
>>>>>>> Last mods included some reshaping of inlets and diffusers and tidying up the inlet manifold (grinding smooth some weld that had penetrated into the runners).
>>>>>>>
>>>>>>> Yesterday our Renesis 4 port max fuel flow is up 10% to I think a reasonably accurate 18 gal/hr at 7100rpm, 29.5 inch of MAP and mixture at best power.
>>>>>>> We burn our Australian Premium Unleaded with no Ethanol which I believe is 6.26 lb/gal so I’m thinking thats around 190hp.
>>>>>>>
>>>>>>> Cheers
>>>>>>>
>>>>>>> Steve
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>>> On 31 May 2020, at 12:58 am, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net> wrote:
>>>>>>>>
>>>>>>>> Wrong engine code solved!
>>>>>>>>
>>>>>>>> I looked at the dates of files in the EC3CL folder. These files were not updated to the date I programmed the EC3:
>>>>>>>> ECCL8.cof
>>>>>>>> ECCL8.map
>>>>>>>> ECCL8.O
>>>>>>>>
>>>>>>>> <mcppihngfoiehjon.png>
>>>>>>>>
>>>>>>>> So I started from scratch:
>>>>>>>>
>>>>>>>> Unzipped the EC3CL folder.
>>>>>>>>
>>>>>>>> Set ENG = A8; LS2COIL, LGSEC and WIDEBAND to 1 and rest to 0.
>>>>>>>>
>>>>>>>> Did "Erase", "Clean" and "Build All" and "Program" in MPLAB and reinstalled chip for controller A.
>>>>>>>>
>>>>>>>> Now EM3 correctly shows "A8" for engine code.
>>>>>>>>
>>>>>>>> Changed to narrow band using mode 5, and EM3 display correctly changed from 16 to 12 for ENGINFO.
>>>>>>>>
>>>>>>>> I must have chosen the "Make" option in MPLAB when I first programmed the chips, I guess.
>>>>>>>>
>>>>>>>> Unfortunately I must have damaged the controller B CPU chip when handling it (MPLAB reports device ID = 0) and will have to order a new one.
>>>>>>>>
>>>>>>>> Finn
>>>>>>>>
>>>>>>>> Still waiting for the $1.79 shipped copper washers to arrive in mail. Maybe I should bite the bullet and order five (six) Stat-O-Seal washer/O-rings at $8.56 per pack of two. $25.68 total :(
>>>>>>> --
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